ITALPRESSE TF無曲拐兩板機課件

1、Innovative Developments and Technology Improvements in High Pressure Die CastingChina Die Casting Development Forum亞太地區(qū)壓鑄工業(yè)發(fā)展論壇亞太地區(qū)壓鑄工業(yè)發(fā)展論壇(Guangdong Modern International Exhibition Center Houjie, Dongguan)September 16th-17th, 2013Speaker: Mr. Maurizio Cordova演講人：意特全球銷售總監(jiān)演講人：意特全球銷售總監(jiān)Maurizio Cordova

2、先生先生Full Version Available on Request: maurizio.cordovaitalpresse.it Summary概述概述:-Technical compare between 2 and 3 platen die casting machine 兩板機與三板機的技術比較- Latest advancements with Ceramic Cores for special shape castings 帶陶瓷芯特殊形狀鑄件的最新發(fā)展Case studies and applications實例分析與應用實例分析與應用:-Structural and sa

3、fety automotive parts 汽車結構及安全部件- Full automation concept for Engine Blocks 發(fā)動機缸體全自動化- Transmission cases and complex geometry castings 變速箱及復雜鑄件合模油缸 LALAEBBLA伸長率（mm）模具受力機器合模力設備總體尺寸機器長度機器鎖模力Since 1969 ITALPRESSE, has developed and delivered hundreds of auto-cells, mainly with the automotive O.E.M. and

4、 Tier1. 從從1969年開始，年開始，ITALPRESSE 已經(jīng)為汽車工業(yè)已經(jīng)為汽車工業(yè)OEM和整車廠商制造生和整車廠商制造生產(chǎn)了數(shù)百套全自動壓鑄生產(chǎn)單元。產(chǎn)了數(shù)百套全自動壓鑄生產(chǎn)單元。In the next pages some case-histories showing complete cells where Italpresse as “one sole supplier” was in charge for the entire turn key project. 我們將在以下幾個頁面為您介紹我們將在以下幾個頁面為您介紹ITALPRSSE的實際交鑰匙工程案例，并向您展示的實際

5、交鑰匙工程案例，并向您展示ITALPRESSE “做一家獨一無二的壓鑄機生產(chǎn)商做一家獨一無二的壓鑄機生產(chǎn)商”的理念。的理念。TF MachineTF機器噸位1000 tonsCasting weight鑄件重量 8 kilosDiecaster壓鑄廠商Customer最終客戶800 mm400 mm Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件Challenge挑戰(zhàn)挑戰(zhàn): High Pressure Diecasting using Ceramic Cores inStructural and High Int

6、egrity Parts在結構件和完整性要求更高的鑄件壓鑄上使用陶瓷鑲件在結構件和完整性要求更高的鑄件壓鑄上使用陶瓷鑲件Study, development and industrialization of an innovative high pressure diecasting process using ceramic lost cores to produce structural and high integrity complex shape parts在結構件和復雜形狀完整性鑄件的壓鑄上，一個革新是對陶瓷鑲件使用的研究、發(fā)展和工業(yè)化Project Team項目團隊成員項目團隊成

7、員: Italpresse, University of Brescia, Lomopress, Costamp, Piq2Italpresse，布雷西亞大學，Lomopress，Costamp,Piq2Benefits優(yōu)點優(yōu)點:Final Part Cost Reduction: cheaper technology, no assembly.產(chǎn)品最終成本的減少：更便宜的工藝，無需組裝Free Core Shapes Design: hollow and complex shapes are possible, even with undercut and secondary cavitie

8、s.自由鑲件設計：使空心和復雜的形狀成為可能，甚至可以使用切口和二級縮孔Excellent High Temperature Mechanical Properties: no deformation during casting and solidification even with low thickness cores.優(yōu)秀的高溫機械性能：在鑄造和凝固過程當中不存在變形，甚至非常薄的鑲件也具有這個性能Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件Benefits優(yōu)點優(yōu)點:No Gas Production

9、 During Casting: ceramic does not react to form gases when heated by molten aluminum在鑄造過程當中沒有氣體產(chǎn)生：陶瓷在加熱過程當中不會產(chǎn)生氣體No Negative Effects on Alloy Corrosion Resistance: ceramic is the inert par excellence對金屬耐蝕性不會產(chǎn)生負面影響：陶瓷是惰性的Closed shape casting: higher stiffness of parts封閉形狀鑄造：可以使鑄件的剛度更高Ceramic Cores fo

10、r Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件Benefits優(yōu)點優(yōu)點:Low Cost: both for raw material and processing equipment. 更低成本：無論是原料還是工藝設備更低成本：無論是原料還是工藝設備Environment Friendly: removed cores are an inert and can be reused in the process itself or in the civil building field .更好的環(huán)保性：惰性鑲件具有可移除性，并且可以循壞使用更好

11、的環(huán)保性：惰性鑲件具有可移除性，并且可以循壞使用Various Decoring Techniques: high pressure waterjet, sandblasting or other innovative processes according to core shape and complexity.更多樣的除芯技術：可以使用高壓水，振砂技術或者其他根據(jù)鑲件形狀和其復雜程度制定的去除工藝Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑄件特殊形狀鑄件使用陶瓷鑄件The Project項目情況項目情況:LOMOPRESS on

12、IP Mid Size Machine: Development, engineering and production of a complex shape water intake manifold for automotive applications.LOMOPRESS 使用意特中型設備設計生產(chǎn)復雜形狀鑄件，并對其自動化應用進行研究工作COSTAMP on IP Large Size Machine: Development, reengineering and production of an automotive structural part.COSTAMP 使用意特大型設備設計

13、生產(chǎn)汽車結構件Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件Simulation: vIngate= 55 m/s; E = 4 GPa (Stiffness of shell sand core)Ceramic Cores Properties陶瓷鑲件性能陶瓷鑲件性能MaProf SAS: Project partner, carries the patent of the ceramic cores (PCT / IB2010 / 002918)MaProf SAS：項目合作伙伴，持有陶瓷鑲件的專利（PCT/

14、IB2010/002918)Ceramic Cores for Special Shape Castings特殊形狀鑄件使用陶瓷鑲件特殊形狀鑄件使用陶瓷鑲件 Different Tests in Production在生產(chǎn)中進行測試在生產(chǎn)中進行測試 Die Casting Die壓鑄模具壓鑄模具Casting鑄件鑄件Finished parts最終產(chǎn)品最終產(chǎn)品Prototyping: One-Cylinder Engine Block原型測試：單缸發(fā)動機缸體原型測試：單缸發(fā)動機缸體 The Project項目情況項目情況:From ITALPRESSE: Diecasting Process, Automa