衛(wèi)生水系統(tǒng)調(diào)試程序

1、Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project:JU2000E-02/03Page 2 of 23序號目錄頁碼NOCONTENTSPAGE1.0SYSTEM DESCRIPTION3系統(tǒng)簡介2. 0PUR POSE4調(diào)試目的3.0REFERENCE4參考資料4. 0EQUIPMENT REQUIRED4調(diào)試器材5.0VERIFICATION BEFORE COMMISSIONING5調(diào)試前驗證項目5.1 Mech

2、a ni cal Completi on Verificati on5機械完工驗證5.2 Electrical Completi on Verificatio n5電氣完工驗證5.3 System( Equipment) CompletionVerification5系統(tǒng)(設(shè)備)完整驗證5.4Commissi oning Pers onnel Deployme nt5調(diào)試人員配備要求6. 0COM M ISSION ING PROCEDURE7調(diào)試程序6.1Checklist Before Commissi oning 7調(diào)試前檢查項目6.2U nit Commissi oning7裝置調(diào)試7

3、.0TABLES9表格Table 1.0 Sewage Collecti ng Un it (V ACUUM UNIT) Specification Data9表1.0污水收集裝置(真空裝置)規(guī)格數(shù)據(jù)Table 2.0 TEST DATA FOR V ACUUMARATOR #1&#2 AND DISCHARGE PUMP10表2.0真空粉碎泵和排出泵試驗數(shù)據(jù)Table 2.1 VACUUM TEST DATA10表2.1真空試驗數(shù)據(jù)表Table 3.0 BLACK WATER FLUSHING SYSTEM TESTING11表3.0墨水沖洗系統(tǒng)試驗Dalian Shipbuildi

4、ng Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 3 of 23238. 0TEST A CC E PTA N CE試驗驗收單24 / 23Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 4

5、of 231.0 SYSTEM DESCRIPTION系統(tǒng)簡介The San itary Water System is located in the Sewage Treatme nt Room. This system covers the Black Water collection from the Accommodation toilet system. Grey water is feed directly to the Sewage Treatme nt Tank.衛(wèi)生水系統(tǒng)布置在右舷散裝罐和污水處理裝置室中，這個系統(tǒng)包括了來自生活區(qū)的 黑水收集，灰水直接引到污水處理裝置。It

6、comprises of one Sewage Collect ing Unit (Vacuum Un it) con sisti ng of 2 Vacuumarators, 1 discharge pump and a Sewage Collecti ng Tank.系統(tǒng)包括一個污水收集裝置(真空裝置)，它含有2臺真空粉碎泵、1臺污水排出泵和1個污水儲存柜。Black Water will be channel to the Sewage Collecting Unit (V acuum Unit). It will then be pump to the Sewage Treatme n

7、t Unit for the proper sewage treatme nt before discharg ing overboard or to shore connection. From the Collect ing Un it, the sewage could also be pump direct to overboard or shore connection.黑水經(jīng)管道引入污水收集裝置(真空裝置)，然后被泵到污水處理裝置。在排到舷外 或岸連接之前進行適當?shù)匚鬯幚?。從收集裝置，污水也可以直接排到舷外或岸連 接。Grey Water will be cha nnel dir

8、ect to overboard or to the Sewage Treatme nt Un it. 灰水可直接排到舷外或排到污水處理裝置。Sewage Treatme nt Un it will be covered un der the Procedure Number DNS307 940 1420GY Sewage Treatme nt Unit.污水處理裝置的調(diào)試見污水處理裝置調(diào)試程序DNS307-940-1420GY。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commiss

9、ioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 5 of 232.0PURPOSE調(diào)試目的2.1To en sure correct in stallati on of San itary Pipi ng and Sewage Collect ng Unit.確保衛(wèi)生管道和污水收集裝置的正確安裝。2.2 To en sure all Level cut-i n/cut-out un its had bee n set to with in the correct work ing parameters.確保所有液位接通/切斷裝置已經(jīng)在正

10、確的工作參數(shù)之內(nèi)設(shè)定。2.3 To check for leaks in the vacuum system.檢查真空系統(tǒng)的泄漏。2.4 To en sure correct operati on of toilet flush ing.確保廁所沖洗正確工作。3.0REFERENCE參考資料3.1 OPERATION AND MAINTENANCE MANUALS操作和維修手冊3.1.1 Jets Vacuum San itary Unit Operat ing Ma nual噴射式真空衛(wèi)生系統(tǒng)操作手冊3.2 ENGINEERING DRA WINGS工程圖3.2.1 LQ Black Wat

11、er & Grey Water System (1572-P532-101-01)上層建筑黑水及灰水系統(tǒng)圖3.2.2 San itary Treatme nt Device Pipi ng System (1572-P532-001-01)衛(wèi)生水處理裝置系統(tǒng)圖3.2.3 Compressed Air Pipi ng System (1572-P456-001-01 02)壓縮空氣系統(tǒng)圖3.2.4 Sea Water Pipi ng System (1572-P463-003-01)海水系統(tǒng)圖3.2.5 Starboard P-tank Room & Sewage Treatme

12、nt Room Equipment Plans & Sections (1572-M402-008-01)右散裝罐和污水處理裝置室設(shè)備布置圖4.0EQUIPMENT REQUIRED調(diào)試器材4.1 Voltmeter4.2電壓表Pressure gauge壓力表4.3Communi cati on Sets通訊裝置Note: All test i nstrume nts shall bear evide nee of calibrati on within 12 mon ths of test.注意：要求所有的測試儀器應(yīng)在12個月的有效校準期內(nèi)。Dalian Shipbuilding

13、Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 6 of 23項目ITEM試驗內(nèi)容DESCRIPTION確認CHECK5.0VERIFICATION BEFORE COMMISSIONING調(diào)試前驗證項目5.1Mechanical Completion Verification 機械完工驗證 Black Water Port Toilet & Pipe system 黑水左舷廁所和管系 Black Wate

14、r Stbd Toilet & Pipe system 黑水右舷廁所和管系 Black Water from Hospital 來自病房的黑水 Grey Water from Hospital 來自病房的灰水 Grey Water Port Toilet & Pipe system 灰水左舷廁所和管系 Grey Water Stbd Toilet & Pipe system 灰水右舷廁所和管系 Grey Water from Galley Pipi ng System 來自廚房的灰水管系 San itary System (Vacuum Un it)衛(wèi)生系統(tǒng)(真空裝置)

15、 San itary System Toilet pip ing flush ing system 衛(wèi)生系統(tǒng)廁所管路沖洗系統(tǒng) Fresh Water Pip ing System 日用淡水管系 San itary衛(wèi)生單元 De-greas ing Un it and Sewage Storage Tank 撇油器和污水儲存柜 Dirty Oil Tank at Inner Bottom 內(nèi)底污油艙5.2Electrical Completion Verification 電氣完工驗證 Cable In stallatio n電纜安裝 Vacuum Un it真空裝置 Dirty Oil Tan

16、k at Inner Bottom Level Alarm 內(nèi)底污油艙液位報警Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 7 of 23項目ITEM試驗內(nèi)容DESCRIPTION確認CHECK Sewage Storage Tank & Discharge Pump Con trol System. 污油儲存柜及排污泵自動控制系統(tǒng) Fresh Water Pip

17、ing System日用淡水系統(tǒng)5.3System ( Equipment) Completion Verification 系統(tǒng)(設(shè)備)完整驗證5.4Commissioning Personnel Deployment 調(diào)試人員配備要求541En sure required pers onnel are stati oned at the San itary Un it. 確保在衛(wèi)生裝置處安排有所需人員。542En sure required pers onnel are stati oned at the Accommodati on area. 確保在生活區(qū)安排有所需人員。543En s

18、ure required pers onnel are stati oned at the Intern atio nal Shore Conn ecti on. 確保在國際通岸接頭處安排有所需人員。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 8 of 23項目ITEM試驗內(nèi)容DESCRIPTION確認CHECK6.0COMMISSIONING PROCEDURE調(diào)試程序

19、6.1Checklist Before Commissioning 調(diào)試前檢查項目6.1.1QUARTERS SANITARY PIPING 生活區(qū)衛(wèi)生管系6.1.1.1En sure that all the san itary pip ing and valves are completed. 確保所有衛(wèi)生管系和閥門完工。6.1.1.2Checked that the vents are not clogged. 檢杳誘氣暢通。6.1.1.3En sure com muni cati on is established betwee n pers onn el 'si nvolve

20、d. 確保相關(guān)人員之間建立了通訊。6.1.2SANITARY SYSTEM (V ACUUM UNIT) 衛(wèi)生系統(tǒng)(真空裝置)6.1.2.1En sure the completi on and pre-commissi oning of the Vacuum Un it has bee n carry-out.確保真空裝置完工并已經(jīng)進行了預(yù)調(diào)試。6.1.2.2En sure the Vacuum Un it is clea ned. 確保真空裝置是清潔的6.1.2.3Ensure the level transmitter and pump cut-in/cut-out switch has

21、 been calibrated. 確保液位傳感器和泵起動/停止開關(guān)已經(jīng)校準。6.1.2.4En sure the compressed air system is available. 確保壓縮空氣系統(tǒng)可用。6.2Unit Commissioning 裝置調(diào)試6.2.1VACUUM UNIT STARTING UP 真空裝置起動621.1Check/fill water in collect ng tan k/vacuumarator or liquid seal tank. 檢查并在收集柜/真空粉碎泵或液體密封罐中加水。621.2Check that valves betwee n vac

22、uumarator and pressure switches/ma no meters/ mani fold are ope n.檢查真空粉碎泵與壓力開關(guān)/壓力計/總管之間的閥是打開的。621.3Check that all valves betwee n collect ing tank and sewage treatme nt unit or liquid seal tank are ope n.檢查收集柜和污水處理裝置或液體密封罐之間的所有閥是打開的。6.2.1.4Check that ini et/outlet valves on discharge pump are ope n.

23、 檢查排出泵的進出口閥是打開的。6.2.1.5Check that pressure switch/ma no metere valves are ope n. 檢查壓力開關(guān)/ 壓力表閥是打開的。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 9 of 23項目試驗內(nèi)容確認ITEMDESCRIPTIONCHECK6.2.1.6Check directi on of rotat

24、i on vacuumarator 檢查真空粉碎泵的轉(zhuǎn)向6.2.1.7Check directi on of rotati on discharge pump. 檢查排出泵的轉(zhuǎn)向6.2.1.8Start the vacuumarators.起動真空粉碎泵6.2.1.9Ensure vacuum is created and maintained.確保真空建立并維持6.2.1.10Test vacuumarator #1 & vacuumarator #2 & discharge pump, record data in table 2.0.試驗1/2號真空粉碎泵和排出泵，記錄在

25、表2.0中。6.2.2TEST V ACUUM UNIT SYSTEM 真空裝置系統(tǒng)試驗6.2.2.1Continue running the V acuumarator #1 連續(xù)運轉(zhuǎn)1號真空粉碎泵6.2.2.2Isolate the sect ion Isolati ng Valves from the accommodati on for both Port and Starboard.關(guān)閉來自生活區(qū)左右舷的區(qū)域隔離閥6.2.2.3Once vacuum is reached as per maker' designed, shut the manifold discharge

26、valves.當真空一達到制造廠的設(shè)定值，立即切斷總管排出閥6.2.2.4Record the time and pressure in Table 2.1 在表2.1中記錄時間和壓力6.2.2.5Wait for 10mins and record the pressure dropped. The pressure should not drop less tha n 50% of the in itial pressure.等待10分鐘并記錄壓力降。622.6Re-build vacuum in the system. 在系統(tǒng)中再建立真空。622.7Isolate the Starboa

27、rd Section Isolat ing Valves from accommodati on. 關(guān)閉來自生活區(qū)右舷區(qū)域隔離閥622.8Repeat steps 6.2.2.3 to 6.2.2.5. 重復(fù)6.2.2.3至U 6.2.2.5的步驟622.9Repeat the above steps for Starboard Section black water line. 對于右舷區(qū)域黑水管線重復(fù)以上步驟6.2.2.10Test the Vacuumarator #2 by using above steps 用上述方法進行2號真空粉碎泵的試驗623BLACK W ATER FLUSH

28、ING SYSTEM TESTING 黑水沖洗系統(tǒng)試驗6.2.3.1In formed pers onnel in volve to start flush ing water from the quarters water closets.Refer to Table 3.0.通知相關(guān)人員，住處廁所開始沖水且水應(yīng)到達真空裝置處。參考表3.0。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02

29、/03Page 10 of 23項目ITEM試驗內(nèi)容DESCRIPTION確認CHECK6.2.3.2Record the flow in Table 3.0記錄流量在表3.0中6.2.3.3Check the Vacuum Unit Level, make sure the vacuumarators cut-in/cut-out and Auto-discharge Valve is work ing correctly.檢查真空裝置的真空度，確保真空粉碎泵的起/停，并檢查自動排放閥正確工作。6.2.3.4Ensure level switch from collection tank t

30、o sewage treatment unit operate properly. 確保收集柜中的液位開關(guān)正確工作6.2.3.5En sure the sewage treatme nt un it can operate well together with sewage collecti on tank. En sure that the discharged qua ntity from the discharge pump is not greater tha n capacity of sewage treatme nt un it.確保污水處理裝置與污水收集柜一起能良好地工作，確保

31、排出泵的排出量不 大于污水處理裝置的處理能力6.2.3.6Open the valves to on shore conn ector, check discharge fun cti on. 打開到國際通岸接頭的閥門，檢查排放功能。6.2.3.7Check the fun cti on of de-greas ing un it. 檢查廚房撇油器的功能。6.2.3.8Stopped the process once all drain age had bee n tested. 所有排放試驗完成之后，即停止處理。6.2.3.9Once test completed, in formed al

32、l pers onnel in volved to sta nd dow n. 試驗完成后，通知相關(guān)人員可以離開。Note: After testing the Sewage Collecting Tank, Pump and Vacuum Unit should be cleaned.注意：污水儲存柜、泵及真空裝置在試驗完畢后內(nèi)部應(yīng)徹底清洗干凈，以利 于設(shè)備存儲。Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project:

33、 JU2000E-02/03Page 11 of 237.0TEST DATA TABLE調(diào)試記錄表TABLE 1.0 SEW AGE COLLECTING UNIT V ACUUM UNIT SPECIFICATION DATA 表1.0污水收集裝置(真空裝置)規(guī)格數(shù)據(jù)Item項目Vocuumarator #1/21/2號真空粉碎泵Discharge Pump排出泵Maker制造廠Sverre kvals undSverre kvals undType型號25MBAHerborner Un ipump 4/HK 50-1Capacity (GPM) 排量326m /hMotor Data電機

34、數(shù)據(jù)Model型號MEZ 7BA 100L02VEM 100 L2Rat ing Power (KW) 功率3.53.6Volts/Hz/Phase電壓/相位/頻率440/3/60440/3/60Rated Amps6.56.3額定電流Speed (RPM) 轉(zhuǎn)速34563430Start Pressure (Bar) 起動壓力Stop Pressure (Bar) 停止壓力Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Pro

35、ject: JU2000E-02/03Page 12 of 23TABLE 2.0 TEST DATA FOR V ACUUMARATOR #1 & #2 AND DISCHARGE PUMP 表2.0真空粉碎泵和排出泵試驗數(shù)據(jù)Item項目VACUUMARATOR#11號真空粉碎泵VACUUMARATOR#22號真空粉碎泵DISCHARGE PUMP排出泵Remarks備注ColdIn sulati onResista nee冷態(tài)絕緣電阻Running Current運轉(zhuǎn)電流Worki ng V oltage工作電壓Start Pressure 起動壓力Stop Pressure 停止

36、壓力TABLE 2.1 V ACUUM TEST DATA表2.1真空試驗數(shù)據(jù)表Item項目Time Start開始時間Vacuum Pressure真空壓力Time Stop停止時間VacuumPressure真空壓力In let Man ifold進口總管Port Quarters 左舷居住區(qū)Starboard Quarters右舷居住區(qū)Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/

37、03Page 13 of 23TABLE 3.0 BLACK W ATER FLUSHING SYSTEM TESTING表3.0黑水沖洗系統(tǒng)試驗DRAINAGE FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable認可Rejected拒收Acceptable認可Rejected拒收LEVEL 1 STARBOARD SECTION1層右舷區(qū)域Medical 2 Men Room病房2人室 Water Closet廁所Hospital Head病房衛(wèi)生間 Water Closet廁所Head公廁 Urinal Bowl

38、(1-4)小便池 Water Closet 1廁所 Water Closet 2廁所LEVEL 2 STARBOARD SECTION2層右舷區(qū)域2 Men Room no 12人室1號房間 Water Closet廁所2 Men Room no 22人室2號房間 Water Closet廁所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 14 of 23DRAINAGE F

39、ROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable 認可Rejected拒收Acceptable 認可Rejected拒收2 Men Room no 32人室3號房間 Water Closet廁所2 Men Room no 42人室4號房間 Water Closet廁所2 Men Room no 52人室5號房間 Water Closet廁所2 Men Room no 62人室6號房間 Water Closet廁所2 Men Room no 72人室7號房間 Water Closet廁所2 Men Room no 82人

40、室8號房間 Water Closet廁所2 Men Room no 92人室9號房間 Water Closet廁所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 15 of 23DRAINAGE FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable認可Rejected拒收Acceptable認可Reje

41、cted拒收2 Men Room no 102人室10號房間 Water Closet廁所2 Men Room no 112人室11號房間 Water Closet廁所LEVEL 3 STARBOARD SECTION3層右舷區(qū)域2 Men Room no 12人室1號房間 Water Closet廁所2 Men Room no 22人室2號房間 Water Closet廁所2 Men Room no32人室3號房間 Water Closet廁所2 Men Room no 42人室4號房間 Water Closet廁所2 Men Room no 52人室5號房間 Water Closet廁所D

42、alian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 16 of 23DRAINAGE FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable 認可Rejected拒收Acceptable 認可Rejected拒收2 Men Room no 62人室6號房間 Water Closet廁所2 Men Room no

43、 72人室7號房間 Water Closet廁所2 Men Room no 82人室8號房間 Water Closet廁所2 Men Room no 92人室9號房間 Water Closet廁所2 Men Room no 102人室10號房間 Water Closet廁所LEVEL 3 PORT SECTION3層左舷區(qū)域2 Men Room no 12人室1號房間 Water Closet廁所2 Men Room no 22人室2號房間 Water Closet廁所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary w

44、ater system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 17 of 23DRAINAGE FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable認可Rejected拒收Acceptable認可Rejected拒收2 Men Room no 32人室3號房間 Water Closet廁所2 Men Room no 42人室4號房間 Water Closet廁所2 Men Room no 52人室5號房間 Water Closet廁所2 M

45、en Room no 62人室6號房間 Water Closet廁所2 Men Room no 72人室7號房間 Water Closet廁所2 Men Room no 82人室8號房間 Water Closet廁所2 Men Room no 92人室9號房間 Water Closet廁所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 18 of 23DRAINAGE FRO

46、M排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable 認可Rejected拒收Acceptable 認可Rejected拒收2 Men Room no 102人室10號房間 Water Closet廁所Toilet洗手間 Water Closet廁所LEVEL 4 STARBOARD SECTION4層右舷區(qū)域2 Men Room no 12人室1號房間 Water Closet廁所2 Men Room no 22人室2號房間 Water Closet廁所2 Men Room no 32人室3號房間 Water Closet廁

47、所2 Men Room no 42人室4號房間 Water Closet廁所2 Men Room no 52人室5號房間 Water Closet廁所Dalian Shipbuilding Industry Co.,LtdDNS308-940-1419GYSanitary water system commissioning procedure 衛(wèi)生水系統(tǒng)調(diào)試程序Project: JU2000E-02/03Page 19 of 23DRAINAGE FROM排水來自STATUS狀態(tài)REMARKS備注Vacuum Test真空試驗Flow Test流通試驗Acceptable認可Rejected拒收Acceptable認可Rejected拒收2 Men Room no 62人室6號房間 Wat