GDR為光盤產(chǎn)業(yè)明確地被開發(fā)作為對復(fù)雜和昂貴的現(xiàn)有的工

1、Operating manual GDRIntroductionThe 4P GDR is developed specifically for the optical disc industry as an answer to the complex and expensive existing industrial cleaning machines. It is based on the standard dishwasher from Winterhalter but has been modified to support the specific demands for recyc

2、ling glass substrates.The development is the result of the cooperation between Winterhalter, 4PICO and Symcon.介紹 4P GDR為光盤產(chǎn)業(yè)明確地被開發(fā)作為對復(fù)雜和昂貴的現(xiàn)有的工業(yè)清潔機(jī)器的一個答復(fù)。 它根據(jù)從Winterhalter的標(biāo)準(zhǔn)洗碗機(jī)，但是被修改支持對回收玻璃基體的具體需求。發(fā)展是合作的結(jié)果在Winterhalter、4PICO和Symcon之間的。 The 4P GDR is not designed to recycle silver sputtered substrat

3、es.4P GDR沒有被設(shè)計回收銀被飛濺的基體。Warranty The 4P GDR comes with a 1 year warranty on the parts. Warranty parts can be claimed through Winterhalter BV in the Netherlands or through the local Winterhalter representatives.Winterhalter Gastronom Nederland BVTel: +31 161 220520Email: infowinterhalter.nlWinterhalt

4、er, 4PICO and Symcon cannot give on site support. On site support must be performed by your local dealer.Description of the machineOperating panelThe operating panel is situated in the upper part of the machine.1On/Off switch電源開關(guān)2Tank drainage / self-cleaning儲存槽排水 / 自我清洗3Control lamp for fault 錯誤信息燈

5、4Control lamp for lack of chemicals控制燈因缺乏化學(xué)制品 5Not used 沒有使用6Start wash button 開始清洗按鍵7Temperature display Boiler溫度顯示-鍋爐 85.c8Temperature display Tank 溫度顯示-儲存槽 60.c9Store button Stores changed parameters 儲存參數(shù)10View program step and time to go while washing 檢視沖洗程序階段 和 時間11View temperatures while washi

6、ng 檢視沖洗溫度12Not used沒有使用13Not used沒有使用 How the 4P GDR worksDo not open the door while the program is running. There is a risk of hot water spraying out of the machine. Opening the door while the program is running will abort the program.Do not sit or stand on the open door.當(dāng)程序跑時，不要打開門。 有噴灑在機(jī)器外面的熱水的風(fēng)險

7、。 打開門，當(dāng)程序跑時將放棄節(jié)目。 也不要站立坐門外面。 After you start the 4P GDR, it will cycle through 6 washing steps. In each of these 6 steps you can program the whether the step is active, the water temperature, the length of the wash cycle and the kind and amount of chemicals that you want to use. After each of these

8、wash cycles, the machine is completely drained to prevent chemical interference between each step.After 6 cycles a dry cycle is activated. The length of the dry cycle is programmable as well.在您開始4P GDR之后，它通過6洗滌的步將循環(huán)。 在這6步中的每一您能編程步是否是活躍的，水溫、洗滌周期的長度和您想要使用的這種和相當(dāng)數(shù)量化學(xué)制品。 在這些洗滌周期中的每一個以后，完全地排泄機(jī)器防止在每步之間的化工干

9、涉。在6個周期以后激活一個干燥周期。 干燥周期的長度是可編程序的。 First step, removing nickel. 第一步驟 , 移除鎳金屬To be able to remove nickel from the substrates, a dilution of 2% nitric acid (20ml/L) is required. Together with 35°C water the nickel remains will be removed within 40 minutes of washing. Nitric acid will be dispensed

10、by pump 1.能從基體取消鎳， 2%硝酸的稀釋(需要20ml/L)。 與35°C水一起鎳遺骸在40分鐘洗滌內(nèi)將被去除。 硝酸將由泵浦1.加入。Second step, removing the photo resist. 第二步驟 , 移除光阻劑Photo resist (S18xx) is easily removed with OPC glass cleaner. The second step in the cleaning process is to mix this OPC glass cleaner with 35°C water and wash the

11、 substrates for 40 minutes. A dilution of 8ml/liter OPC glass cleaner is used. OPC Glass Cleaner will be dispensed by pump 2.光阻劑(S1818)容易地去除與OPC玻璃清潔劑。 第二步在清潔過程中將混合這OPC玻璃清潔劑用35°C水和洗滌基體40分鐘。 使用8ml/liter OPC玻璃清潔劑的稀釋。 OPC玻璃清潔劑將由泵浦2.加入。 Third step, rinsing. 第三步，漂洗To make sure no chemicals remain in

12、the 4P GDR or on the substrates, a clean water rinse step at 50°C of 5 minutes is applied.要保證化學(xué)制品在4P GDR或基體，清水沖洗步在5分鐘50°C不是應(yīng)用的。 Fourth step, drying. 第四步驟 , 烤干In the fourth step, the substrates are dried by means of hot air. This step is required to prevent drying stains on the cleaned subs

13、trates.基體通過熱空氣被烘干。 要求這步防止烘干在被清洗的基體的污點(diǎn)。Spare steps.The standard wash program contains only 4 steps including the dry step. But the 4P GDR can run up to 7 steps including drying. 3 steps are reserved for special purposes, such as washing programmes with a neutralization step or extra rinse steps each

14、step that contains chemicals.備用的步。 標(biāo)準(zhǔn)洗滌節(jié)目只包含4步包括干燥步。 但是4P GDR可能跑7步包括干燥。 3步為專用是后備的，例如與中立化步的洗滌的節(jié)目或額外沖洗跨步包含化學(xué)制品的步驟。 Starting the machine. 開始啟動機(jī)器After turning on the machine with button (1), button (6) will light up green. This indicates that the GDR is ready to start. Press button (6) to start the mach

15、ine. Button (6) will start flashing blue to indicate that the GDR is heating up. Once the tank is fully filled and the actual wash cycle starts, button (6) will be blue continuously.Once the GDR is finished its complete washing cycle a acoustic signal will be generated for a few seconds and button (

16、6) will flash green until the operator opens the door. After opening the door, the GDR will switch to its starting state and button (6) will light up green.在起動機(jī)器以后與按鈕(1)，按鈕(6)將打開綠色。 這表明GDR準(zhǔn)備開始。 發(fā)動機(jī)器的按鈕(6)。 按鈕(6)將起動閃動藍(lán)色表明GDR加熱。 一旦油充分地被加和實(shí)際洗滌周期開始，按鈕(6)連續(xù)地將是藍(lán)色的。一旦GDR完成它是一個聽覺信號幾秒鐘將引起得的完全洗滌的周期，并且按鈕(6)將閃動

17、綠色，直到操作員打開門。 在打開門以后， GDR將換成它開始狀態(tài)，并且按鈕(6)將打開綠色。 Stopping the machine while it is running.The 4P GDR can be stopped at all times by turning the machine off with button (1). Once the GDR is turned off, the GDR will reset to its starting state. This means that washing cycles that were aborted half way c

18、annot continue from that point.It is also possible to stop the machine by opening the front door.停止機(jī)器，當(dāng)它跑時。 4P GDR可以通過關(guān)閉機(jī)器一直停止與按鈕(1)。 一旦GDR被關(guān)閉， GDR將重新設(shè)置對它開始的狀態(tài)。 這意味著那是被放棄的半方式的洗滌的周期不可能從那點(diǎn)繼續(xù)。通過打開前門停止機(jī)器也是可能的。 Be careful when opening the door. Hot water may spray out.Button (6) colors during normal oper

19、ationProgramming wash parameters 程序參數(shù)To enter the programming mode, first turn the machine on (1). Then keep buttons (10) and (13) pressed simultaneously for more then 3 seconds.Once in the programming mode, display (7) will indicate the parameter number and display 8 indicates the value.To change t

20、he value of the selected parameter, use button (11) to decrease the value and button (12) to increase the value. Once you have reached the desired value, press button (9) to store the value.To browse to another parameter, use button (10) to decrease the parameter number or button (13) to increase th

21、e parameter menu.To exit the programming mode, turn the machine off (1).See also table Parameter menu on page 8 for details on the parameters.要進(jìn)入程序制作方式，首先轉(zhuǎn)動在(1)的機(jī)器。 然后保留按鈕(10)和(13)同時按在然后3秒。一次在程序制作方式，顯示(7)表明參量數(shù)字和顯示8表明價值。要改變選擇的參量的價值，使用按鈕(11)減少價值和按(12)增加價值。 一旦您到達(dá)了期望值，存放價值的按鈕(9)。要瀏覽到另一個參量，使用按鈕(10)減少參量數(shù)字

22、或按(13)增加參量菜單。要退出程序制作方式，轉(zhuǎn)動機(jī)器(1)。 參見桌在第8頁的參量menu關(guān)于在參量的細(xì)節(jié)。Parameter MenuParam.Possible ValuesDefault valueDescriptionWashing step 1: Nickel removing with Nitric acid SQM DataP11On/OffOnOnWash step active. 打開/ 關(guān)起P1215201515Water level in liters 多少公升的水.現(xiàn)在15000mlP1320603535Water temperature while washing

23、in Celsius.清洗期間的清洗溫度P140,1,2,311Dosing pump. 0 indicates no dosing (rinse step)添加馬達(dá)動作.”0”代表添加馬達(dá)不動作P150502020Dosing level in ml/Liter.加入溶劑到多少ml/liter20 x15=300 mlP161.994040Circulation time in minutes.動作時間Washing step 2: Resist stripping with Alka 220P21On/OffOnOnWash step active. 打開/ 關(guān)起P2215201515Wa

24、ter level in liters多少公升的水.現(xiàn)在15000mlP2320603560Water temperature while washing in Celsius.清洗期間的清洗溫度P240,1,2,322Dosing pump. 0 indicates no dosing (rinse step)添加馬達(dá)動作.”0”代表添加馬達(dá)不動作P2505061Dosing level in ml/Liter.加入溶劑到多少ml/liter6x15=90mlP261.994040Circulation time in minutes動作時間Washing step 3: Rinsing a

25、t 50 degreesP31On/OffOnOnWash step active. 打開/ 關(guān)起P3215201515Water level in liters多少公升的水.現(xiàn)在1500mlP3320605050Water temperature while washing in Celsius.清洗期間的清洗溫度P340,1,2,30OffDosing pump. 0 indicates no dosing (rinse step)添加馬達(dá)動作.”0”代表添加馬達(dá)不動作P350503無Dosing level in ml/Liter. 加入溶劑到多少ml/literP361.9955Cir

26、culation time in minutes動作時間Washing step 4: Rinsing at 60 degreesP41On/OffOnOnWash step active. 打開/ 關(guān)起P4215201515Water level in liters多少公升的水.現(xiàn)在1500mlP4320606060Water temperature while washing in Celsius.清洗期間的清洗溫度P440,1,2,30OffDosing pump. 0 indicates no dosing (rinse step)添加馬達(dá)動作.”0”代表添加馬達(dá)不動作P450503無

27、Dosing level in ml/Liter. 加入溶劑到多少ml/literP461.9955Circulation time in minutes動作時間Washing step 5: spareP51On/OffOffOnWash step active. 打開/ 關(guān)起P5215201515Water level in liters多少公升的水.現(xiàn)在1500mlP5320603535Water temperature while washing in Celsius.清洗期間的清洗溫度P540,1,2,31OffDosing pump. 0 indicates no dosing (

28、rinse step)添加馬達(dá)動作.”0”代表添加馬達(dá)不動作P550503無Dosing level in ml/Liter. 加入溶劑到多少ml/literP561.991515Circulation time in minutes動作時間Washing step 6: spareP61On/OffOffOffWash step active. 打開/ 關(guān)起P62152015無Water level in liters多少公升的水.現(xiàn)在1500mlP63206035無Water temperature while washing in Celsius.清洗期間的清洗溫度P640,1,2,31

29、無Dosing pump. 0 indicates no dosing (rinse step)添加馬達(dá)動作.”0”代表添加馬達(dá)不動作P650503無Dosing level in ml/Liter. 加入溶劑到多少ml/literP661.9915無Circulation time in minutes動作時間Washing step 7: DryingP71On/OffOnOnDry step active. 打開/ 關(guān)起P761.993030Dry time in minutes動作時間Rinsing the machineTo be able to drain and clean th

30、e 4P GDR, there is also a clean/drain program. To activate this program, hold the drain button (2) for more then 1 second while the 4P GDR is turned on, but not while running a wash cycle.The drain program will drain all remaining water from the 4P GDR and rinse the 4P GDR with clean water.要能排泄和清洗4P

31、 GDR，那里也是一個干凈或流失節(jié)目。 要起動這個節(jié)目，拿著然后1秒的流失按鈕(2)，當(dāng)4P GDR打開時，但是沒有，當(dāng)跑洗滌周期時。流失節(jié)目從4P GDR將排泄所有剩余的水并且漂洗與清水的4P GDR。 Resetting the 4P GDR.To reset the 4P GDR, all that is required to turn the machine off with button (1). This will immediately stop any running program and resets the machine to the start state.Plea

32、se note that after a reset, there might be water remaining in the tank. You must drain the tank before starting a new wash cycle.重新設(shè)置4P GDR，要求關(guān)閉機(jī)器與按鈕(1)的所有。 這將立刻停止所有連續(xù)節(jié)目并且重新設(shè)置機(jī)器對起動狀態(tài)。請注意:在重新設(shè)置以后，也許有保持在儲存槽的水。 您必須在開始一個新的洗滌周期之前排泄儲存槽。 TroubleshootingThe 4P GDR indicates an error messageThe 4P GDR can ge

33、nerate a number of errors depending on the situation. If an error is encountered, display (7) will indicate Err and display 8 the error code.See also the service manual for more info.4P GDR可能根據(jù)情況引起一定數(shù)量的錯誤。 如果錯誤遇到，LED顯示器將表明犯錯并且顯示誤差編碼。為更多信息參見維修守則。 A table describing the cause of the error can be found

34、 here:ErrDescriptionHow to resolve1Wash tank level sensor error清洗儲存槽液體高度測量錯誤Check connections or replace sensor (E3)2Wash tank temperature sensor error清洗儲存槽溫度錯誤Check connections or replace sensor (E1)3Boiler tank temperature sensor error 儲存槽溫度錯誤Check connections or replace sensor (E2)4No change in Tank level after circulation pump is running清洗儲存槽之前動作,跟之后動作的儲存槽液面沒有改變Make sure the flat filter is properly mounted.Check if nothing is blocking the circulation pump.5One of the chemical con