17成品保護(hù)計劃-English

1、巴斯夫聚氨酯(天津)有限公司年產(chǎn)2萬噸聚氨酯組合料項(xiàng)目施工組織設(shè)計： 成品半成品保護(hù) 17. 成品及半成品保護(hù)目 錄 17.1. 概述 -2 17.2、應(yīng)用標(biāo)準(zhǔn)及編制依據(jù)-2 17.3. 定義 -3 17.4. 影響成品質(zhì)量的因素- -3 17.5. 不銹鋼材料的保護(hù)-8 17.6. 特別提醒-9 17 成品及半成品保護(hù) Finished product and semi-product protection17.1 概述Brief本方案制定了項(xiàng)目成品半成品保護(hù)的基本要求，適用于機(jī)械設(shè)備安裝、管道預(yù)制、管道安裝、電氣、儀表、現(xiàn)場安裝過程中成品及半成品的保護(hù)。This scheme has a

2、basis requirement for protecting finished product and semi-product, apply to protecting finished product and semi-product of equipment installation, pipe prefabrication, pipe installation, electrical and instrument installation.17.2 Reference 應(yīng)用標(biāo)準(zhǔn)及編制依據(jù): GB/T50236-2006建設(shè)工程項(xiàng)目管理規(guī)范JGJ59-99施工安全檢查標(biāo)準(zhǔn) JGJ59

3、-99Construction Safety Check Standard JGJ80-91 施工現(xiàn)場高空作業(yè)安全標(biāo)準(zhǔn)Safety standard for site construction overhead workJGJ-46-2005 施工現(xiàn)場臨時用電安全標(biāo)準(zhǔn) Safety standard for site construction temporary power usage JGJ33-2001 機(jī)械安全標(biāo)準(zhǔn) Safety standard for mechanismGB502312009 機(jī)械設(shè)備安裝工程施工驗(yàn)收規(guī)范 Construction acceptance code of

4、 mechanical equipment installation engineeringGB50093-2002 工業(yè)自動化儀表工程施工及驗(yàn)收規(guī)范 Acceptance code of industrial automatic instrument engineeringGB503032002建筑電氣工程施工質(zhì)量驗(yàn)收規(guī)范 Acceptance code of Building electrical engineeringGB50235-2010工業(yè)金屬管道工程施工及驗(yàn)收規(guī)范GB50242-2002建筑給排水及釆暖工程施工質(zhì)量驗(yàn)收規(guī)范GB50243-2002通風(fēng)與空調(diào)工程施工質(zhì)量驗(yàn)收規(guī)范GB

5、50261-2005自動噴水滅火系統(tǒng)施工及驗(yàn)收規(guī)范本項(xiàng)目標(biāo)準(zhǔn)及合同要求。SMEIC多年以來對工業(yè)、民用、醫(yī)藥衛(wèi)生、石油化工等安裝工程施工中的經(jīng)驗(yàn) Experience of SMEIC has done pharmaceutical and chemical projects so many years.17.3 Definition定義ProductProduct means any present material status after applying any construction activity on previous material status. Painted ste

6、el, fabricated spool and installed pipe are typical product.成品-本方案成品是指任何材料在原有狀態(tài)上進(jìn)行一定的工程活動之后的當(dāng)前狀態(tài)，如油漆或的鋼材，預(yù)制件以及安裝好的管道都是典型的成品。17.4 Influential factors影響成品質(zhì)量的因素Construction sequence, personnel behavior, working condition, operation of equipment and tool are major factors which should be focused on for

7、the protection of product.施工順序、人員行為、設(shè)備工器具的操作、設(shè)備材料的優(yōu)劣、施工方法的正確與否、工作環(huán)境等是影響成品質(zhì)量的幾個重要因素，(也就是；人、機(jī)、料、法、環(huán)等五要素)。17.4.1 Construction sequence施工順序Construction sequence is the prime factor which should be focused on for product protection.施工順序是影響成品質(zhì)量的最關(guān)鍵的因素。Construction sequence includes two layers of denotatio

8、n. First layer is the internal sequence of any discipline; Second layer is the sequence between disciplines. Incorrect sequence will cause enormous risk on successful performance of the whole project. Incorrect sequence will also substantially impose adverse on the protection of product. 此處施工順序包括兩層含

9、義。一是專業(yè)內(nèi)部的施工順序，第二層含義是專業(yè)與專業(yè)之間的施工順序。如果專業(yè)與專業(yè)之間的施工順序不正確，有可能影響項(xiàng)目的成功實(shí)施，同時對項(xiàng)目的成品質(zhì)量將造成巨大的不良影響。Discipline sequence is relatively simpler compared with sequence between disciplines. Basic installation procedure of different disciplines has been touched in discipline installation procedures. Here, the general i

10、nstallation sequence of all disciplines are briefed.與專業(yè)之間的施工順序相比，專業(yè)內(nèi)部的施工順序較為簡單，在各專業(yè)施工方案中都已有觸及，此處對專業(yè)之間的一般順序作簡要說明。17.4.1.1 General sequence一般程序General logic installation sequence should be:合理的專業(yè)之間的施工順序?yàn)椋篎irst step: Steel structure, which include the fabrication, blasting, painting, erection, adjusting

11、 and fire-proofing.第一步：土建或鋼構(gòu)件施工，包括裝飾裝修，構(gòu)配件預(yù)制、噴砂、油漆、安裝，調(diào)校和防火涂料施工等。電儀配合土建預(yù)埋工作量較大，電儀的配管保護(hù)是關(guān)鍵。Second step: Equipment installation. Installation of equipment should be most of the time after the steel structure. But case by case analysis of relations between steel structures and equipment installation is

12、 required, because equipment, especially heavy ones with large geometry dimensions should be installed before some steel structure.第二步：設(shè)備安裝。一般而言，設(shè)備安裝應(yīng)該在土建或鋼構(gòu)件安裝及初裝修后進(jìn)行。但實(shí)際施工過程中，應(yīng)對各種情況進(jìn)行具體分析，因?yàn)橛行┰O(shè)備，尤其是重型和大尺寸的設(shè)備需要在有些鋼構(gòu)件安裝前首先就位，裝飾及精裝修階段配合保護(hù)是關(guān)鍵。Third step: Piping. This includes fabrication, blasting, pa

13、inting, installation, test and flushing. Piping installation should follow steel structure and hook up with equipment cant be completed after equipment were installed.第三步：管道：包括管道預(yù)制、噴砂、油漆、安裝、測試、沖洗、保溫等。管道安裝一般在土建或鋼構(gòu)件安裝及初裝之修后進(jìn)行，設(shè)備配管工作應(yīng)該在設(shè)備安裝之后進(jìn)行，裝飾及精裝修階段配合安裝及成品保護(hù)是關(guān)鍵。Last step: Electric & instrument.

14、 Normally, final completion of electrical and instrument cant be completed after the completion of piping and equipment.第四步：風(fēng)管安裝：一般在土建或鋼構(gòu)件安裝，初裝修之后進(jìn)行，裝飾及精裝修階段配合安裝及成品保護(hù)是關(guān)鍵。最后一步：電儀。一般而言電儀工作應(yīng)在設(shè)備管道和風(fēng)管安裝工作完成后才能施工。但裝飾及精裝修階段配合土建工作量較大，成品保護(hù)是關(guān)鍵。Above is the general installation sequence to be adopted for this

15、project. But this sequence should not be deemed as invariable, since there are a lot of interface between disciplines, case by case analysis is necessary. 上述程序是本項(xiàng)目中安裝工程的基本程序，但該程序不能認(rèn)為是一成不變的，既然各專業(yè)之間存在這樣那樣的接口，因而應(yīng)根據(jù)具體情況具體分析。SMEIC will especially pay attention to the sequence between steel structure and

16、equipment. For heavy and large size equipment, installation of equipment will prevail over the installation of steel structure. SMEIC will prepare detailed plan illustrating transportation, lifting and settlement of these equipments. 我公司將尤其關(guān)注土建裝飾裝修階段的成品保護(hù)。17.4.1.2 Structure protection during equipme

17、nt installation設(shè)備安裝過程中的鋼構(gòu)件成品保護(hù)Ø Hot work should be limited and controlled to protect steel structure and paint.動火作業(yè)應(yīng)該限制和控制，保護(hù)鋼構(gòu)件和油漆。Ø Transportation of equipment should not injure steel structure floor, protection plate should be used. 駁運(yùn)設(shè)備時，注意對鋼構(gòu)件地面進(jìn)行保護(hù)，可以采用鋪墊鋼板的形式加以保護(hù)。Ø Careful lift

18、ing is mandatory to avoid unintentional impact on steel structure and damage on paint設(shè)備吊裝時需要尤其小心，防止非故意的對結(jié)構(gòu)和油漆的損壞。Ø Oil spill should be prevented to pollute steel structure and paint.防止漏油，造成對結(jié)構(gòu)和油漆的污染。Ø If steel structure has to be used as temporary support, calculation and consultation with

19、 MWP engineers is required to prevent deformation of steel structure.如果設(shè)備吊裝過程中，需要用鋼構(gòu)件作為臨時支撐，需要對結(jié)構(gòu)進(jìn)行計算并征得管理公司的同意，防止結(jié)構(gòu)變形。Ø Softener should be employed if steel rope to be suspended from structure.如果鋼絲繩需要掛在結(jié)構(gòu)上，需要采取保護(hù)措施防止損壞油漆。17.4.1.3 Protection during piping installation管道安裝過程中需要采取的措施Ø Steel

20、structure and equipment should be protected with fire blanket during possible hot work on pipe.如果管道安裝過程中需要動火作業(yè)，需要用防火布對下方及周圍設(shè)備、管道、橋架、電纜、儀器、儀表、結(jié)構(gòu)進(jìn)行保護(hù)。Ø Minimize pulling and grinding of pipe on steel structure.盡量減少管道在結(jié)構(gòu)上的拖動。Ø Tag line should be used during lifting of pipe to protect equipment

21、 and steel structure.在管道吊裝中，防止損壞設(shè)備和結(jié)構(gòu)油漆。Ø Softener will be employed if steel rope to be suspended from structure.如果鋼絲繩需要掛在結(jié)構(gòu)上，需要采取保護(hù)措施防止損壞油漆。Ø Use the lifting strap to lifting SS pipe and pipe. No steel sling can be used.不銹鋼管道吊裝過程中應(yīng)使用尼龍吊帶，不得使用鋼絲繩。17.4.1.4 Protection during E & I 電儀安裝中需

22、要采取的保護(hù)措施Ø Special care should be focused on galvanized cable tray on stainless steel pipe or equipment to avoid hot liquid embrittlement.在不銹鋼管道和設(shè)備上工作時需要特別注意防止發(fā)生液鋅造成不銹鋼脆化反應(yīng)。Ø Carefully handling material to avoid damage on equipment, steel structure and pipe.電氣儀表施工過程中，注意防止對設(shè)備、鋼構(gòu)件、管道、保溫層等造成破壞

23、。17.4.2 Personnel behavior人員行為Sound personnel behavior doesnt only mean correct discipline skills, but also includes sound work attitude and awareness of product protection. Following product awareness orientation will be carried out to all workers.良好的員工行為不僅包括專業(yè)技術(shù)，同時還應(yīng)包括良好的工作態(tài)度和產(chǎn)品保護(hù)意識。我公司將對員工進(jìn)行下述成品保

24、護(hù)意識教育。17.4.2.1 General: No smoking & drinking of alcohol at jobsite. Horseplay on jobsite will be prohibited.一般要求：施工現(xiàn)場不得抽煙和飲酒，現(xiàn)場不允許嬉戲打鬧。17.4.2.2 Offloading: Lightly offload material as instructed in specification. Material should be stored according to material storage requirement. Material shou

25、ld be protected as specification.卸貨：根據(jù)材料要求對材料輕拿輕放，根據(jù)材料性質(zhì)進(jìn)行存儲，材料應(yīng)根據(jù)規(guī)范保護(hù)。17.4.2.3 Fabrication: Carefully handling material such as material moving, cutting, beveling, facing, blasting and painting. All activity should follow national code and project specification as well as SMEIC procedure. All worke

26、r should aware that all product completed before his activity should be protected.預(yù)制：材料預(yù)制過程中，小心處理，包括材料的搬運(yùn)、切割、坡口，對口、噴砂和油漆。所有工作質(zhì)量應(yīng)滿足國家標(biāo)準(zhǔn)現(xiàn)場要求和SMEIC程序要求。所有工人都需要理解在其工作之前完成的產(chǎn)品都需要保護(hù)。The inside of spool should be checked and all dust should be removed after fabrication. And both ends should be blocked by pl

27、astic. 管段預(yù)制完成后，必須進(jìn)行內(nèi)壁檢查并除去所有雜質(zhì)。兩端應(yīng)封堵。All material should not touch the ground. And all of them should be laid on wood block. SS material and CS material should be separated. 所有材料不得接觸地面，下面必須放置墊木。不銹鋼和碳鋼必須嚴(yán)格分開。17.4.2.4 Installation: During installation, all product should be identified first by discipl

28、ine engineer. Product protection measures should be established. These measures include isolation of product by hard barrier, covering with appropriate material, warning sign etc. For example, once insulation is completed, warning sigh will be put up to avoid damage like treading etc.安裝：安裝中，專業(yè)工程師應(yīng)該對

29、成品首先進(jìn)行確認(rèn)。專業(yè)工程師應(yīng)確定成品保護(hù)計劃措施，這些措施包括對產(chǎn)品采用硬維護(hù)進(jìn)行隔離、用合適的材料進(jìn)行包裹，張貼警示牌等。例如當(dāng)保溫工作完成后，應(yīng)該告示，防止踐踏。After equipment installation, the equipment should be barricaded around it with scaffold. The scaffold is about 1.5m high. All CS and SS equipment should be protected with color cloth. 設(shè)備安裝后，設(shè)備周圍用腳手架圍護(hù)。腳手架高度為1.5米，設(shè)備上

30、方動火必須用防火布保護(hù)。17.4.2.5 Protection before turn over: Upon project is ready for completion, the whole project should be protected with special emphasis. Personnel ingress should be confined. Especially for process, the number of authorized person should be minimized. All entrance to this area should be

31、recorded.項(xiàng)目交工前的保護(hù)：項(xiàng)目交工前尤其需要注意成品保護(hù)，人員進(jìn)出應(yīng)該進(jìn)行限制，尤其是對廠內(nèi)重點(diǎn)區(qū)域。應(yīng)盡量減少進(jìn)入現(xiàn)場的人數(shù)。所有進(jìn)入現(xiàn)場的人員都需要登記。17.4.3 Equipment and tool 設(shè)備和工具Operation of equipment and tool should focus on the following issues.設(shè)備和工具的操作中應(yīng)注意以下問題。ü Prevent oil spill防止濺油。ü Prevent use of incompatible tools注意不要使用與材料不兼容的工具進(jìn)行操作。ü Pre

32、vent physical impact on product防止對產(chǎn)品造成物理損傷ü Prevent fire, unintended electric current etc.防止打火和不期望的電路回路。17.4.4 Working condition施工環(huán)境Protection measures should be taken to avoid adverse working condition.應(yīng)對成品采取保護(hù)措施防止成品受到不利工作環(huán)境的影響。ü Shelter or covering to avoid watering, sun aging & humi

33、difying etc.對成品采取加維護(hù)、封蓋的辦法防止進(jìn)水、老化和受潮等。ü Ventilation to achieve good quality, such as ventilation for paint. 合理通風(fēng)保證成品質(zhì)量，如對油漆進(jìn)行通風(fēng)。ü Fastening, fixing in extremely adverse weather such as typhoon.在極不利氣候條件下例如臺風(fēng)天氣采取加固等措施。17.5 Protection of alloy material不銹鋼材料的保護(hù)All piping spool will be covered

34、with fire blanket while stored in warehouse area. Piping fittings will be stored in closed warehouse separated from carbon steel. 所有不銹鋼預(yù)制件材料存儲在庫房時將用防火布進(jìn)行覆蓋保護(hù)。管件將保存在庫房中，與碳鋼材料完全隔離。During transportation of piping spool, carbon transportation vehicle will be covered with fire blanket to avoid contact with alloy spool.在預(yù)制件的運(yùn)輸過程中，碳鋼運(yùn)輸車輛將鋪上防護(hù)毯，防止不銹鋼材料與碳鋼材料的接觸。Nylon sling will be used to lift spool. During installation, careful operation is required to avoid contact with carbon steel like steel structure. 管件吊裝時，采用尼龍吊帶。安裝過程中需要注意不與碳鋼材料發(fā)生接觸，如鋼結(jié)構(gòu)。Tools ever used for carbon steel ha