設(shè)備驗(yàn)收流程及設(shè)備檢驗(yàn)規(guī)格書

1、設(shè)備驗(yàn)收流程及設(shè)備檢驗(yàn)規(guī)格書以下為設(shè)備驗(yàn)收流程，僅供參考:設(shè)備驗(yàn)收執(zhí)行過程描述1.1 MachinequalificationactivitiesdescriptionAfterreceivingmachines,itwillspend1weektoverifymachinefunctionandreliabilitybeforesendittouser.Belowdescribesindetailshowtoverifymachinestepbystepuntilmachinedeliverytositeaccordingtotheflowchart.收到設(shè)備后，需要1周時(shí)間驗(yàn)證設(shè)備的功能和

2、可靠性。以下定義設(shè)備檢驗(yàn)步驟QualificationFlowchart檢查驗(yàn)收流程圖皓束檜查蛤收潦程圉1.2 VerificationPreparation檢驗(yàn)準(zhǔn)備Itisrequiredtopreparethefollowingitemsbeforestartingverifyingmachine:檢驗(yàn)前需準(zhǔn)備以下事項(xiàng)Machine設(shè)備Machinedrawings設(shè)備圖紙Machineverificationspecification&checklist設(shè)備檢查規(guī)格和清單Machinelabelingandmachinecontrolnumber設(shè)備標(biāo)識(shí)及客戶資產(chǎn)編號(hào)DUT樣品TestS

3、tationifrequired測試站Measurementifrequired檢查工具或設(shè)備1.2GeneralInformationCompleted設(shè)備信息的填寫Atthisbeginning,Pls.fillinthegeneralinformationofmachine,suchasmachinenumber,description,revision,controlnumber,serialnumber,equipmentIDnumber,verifiedby,verifydateandsoon.Belowisforreferenced:開始請?zhí)顚懺O(shè)備信息如編號(hào)，描述，版本等等，以下

4、可供參考ContenthanhifofiiiancmCjnnntntMachtH?iimbsf設(shè)備編號(hào)Description設(shè)備描述口JRevisMn版本*CcumolNmnber客戶資產(chǎn)編號(hào)限*SenalNumber系列號(hào)J41.2DocumentsVerifying文件檢查Thissectionistocheckifthemachinewillbeverifiedbyusingcorrectrelativedocuments,software,teststation,DUTetc;Soitneedtocompletethefollowingitems,seebelowforreferenc

5、e:這里主要檢查和確認(rèn)是否用最新且正確的圖紙，規(guī)格，軟件，測試位，樣品等來檢驗(yàn)設(shè)備，請參考如下：一_一_一-_一一Maditneverifiedaccordm2tocorrectdocumenljDocumentXumberRisionCcnmiaitR甌ultCheckedBy1.ManiAzkineDrsv.-niE設(shè)備圖紙,.,2.BaseJ/achmeDrying通用設(shè)備圖紙3.ApplicattcnDrains應(yīng)用設(shè)爸圖紙4.ElecmealSchematicDiagram電路圖S.TestStationSoftu-are則由站刎試程序,6.DUTSamples檢查刎試用樣品/1.2

6、Mechanical/PneumaticVerifying機(jī)械和氣動(dòng)部分的檢查Thissectionismainlytoverifymechanicaland/orpneumaticportionofmachines.Ifresultforeachitemisaccepted,concessionorrejected,Ppletethecomment/resultcolumnwith”O(jiān)K,UAI”or“NGandsignedthenameincheckedbycolumn.IfitisUAIorNG,itisbettertoaddsomecommentsonthecolumnandalsoa

7、nnotatethecommentonmachinelabelingfortracking.Ifitisgood,justcompletewith“OKandnoneedtoannotateonmachinelabeling.Belowitemsarestepbystep:這里主要是機(jī)械和氣動(dòng)部分的檢查.對每個(gè)檢查項(xiàng)，結(jié)果主要有三種：接受，讓步接受，拒絕.如果是讓步接受或拒絕，請?jiān)诮Y(jié)果欄里填上“UAI”或“NG，也可加些備注，同時(shí)必須備注在設(shè)備標(biāo)識(shí)上以便跟進(jìn).如果是接受，請?jiān)诮Y(jié)果欄里填上“OK即可.下面是檢查的具體項(xiàng)目：Verifyrawmaterialsformanufacturingpar

8、tsarecorrectatdocumentedtype,Common&ESDMaterial檢查機(jī)械加工件的原材料是否正確(非ESDM料)檢查要求防靜電的零件材料是否正確(ESD材料)Verifysurfacetreatmentformanufacturingpartiscorrectatdocumentedtypeandnoanyscratch/damage/brokenonsurfaceandnoanysharpedgeorburrs.檢查機(jī)械加工件表面(顏色，處理工藝是否正確，外觀有否擦傷痕跡/銳邊/尖角等)Verifyallpartsaremanufacturedaccordingt

9、ocorrectdrawing,especiallycriticaldimensionmustbeverifiedinspecandenclosedwhendelivery.確保機(jī)械零件按圖加工，要求提供符合要求的關(guān)鍵尺寸表Verifymanufacturingpartsareassembledinproperfashionandnomissing檢查機(jī)械加工部件的裝配是否正確及完整，有沒有裝反，裝錯(cuò)或遺漏Verifyallfasteningparts(screw,washer,nut,bolt,spacer,circlip)areassembledcorrectlyandnomissinga

10、ndsecurelyatdocumentedtorque檢查緊固件(螺絲螺母卡簧等)是否安裝正確，完整及可靠Verifycriticalcomponents(cylinder,bearings,linear,etc)isassembledcorrectly&cantbealternativeunlessspecified.檢查關(guān)鍵標(biāo)準(zhǔn)件(氣缸,軸承軸套，導(dǎo)軌等)是否安裝正確，不可替代除非特別指示Verifyallpneumaticpartsarenopressureleak,adjustedincorrectposition,properfunctionandatdocumentedpress

11、urevalue,speed,andtravelsmoothlywithoutstickingorbinding檢查氣動(dòng)元件在指定氣壓下是否漏氣，安裝正確，工作正常，動(dòng)作順暢，速度異常等現(xiàn)象，并備注實(shí)際氣壓值.UseDUTtoverifyallguidepartsarefitforalignment用樣品檢查定位件的對位是否準(zhǔn)確Verifyallrubberpartshardness,colourandcheckifitfittings/alignwithDUTandmarkhardnessvalue.檢查硅膠件的硬度，顏色及與樣品的配合是否過緊過松或偏位.并備注硬度值A(chǔ)llmovingpar

12、tsareverifiedunobstructedthroughouttheirentirecourseoftravel檢查所有移動(dòng)零部件是否移動(dòng)順暢Verifyfittingly/smoothlyoperationofloadingandunloadingofDUT檢查設(shè)備放置樣品及取出樣品是否順暢，便利，無干涉無阻礙等Verifymachinewillbesecureandsafetyduringoperating檢查設(shè)備在使用過程中是否可靠，安全，不可有夾傷或損傷操作人員的危險(xiǎn)和隱患1.2ElectricalVerifying電子部分的檢查Thissectionismainlytover

13、ifyelectricalportionofmachines.Theguidelineisthesameasabove.Belowitemsarestepbystep:這里主要是電子部分的檢查.要求同上.下面是檢查的具體項(xiàng)目：VerifyWIREisproperlysecured,layoutisreasonable,strainrelievedwithcorrectlengthandmeasureconnectionbymanualelectmeasuring檢查連線的長度，是否在設(shè)備使用中有干涉，布線是否合理，人工檢測連線正確性2)VerifyPCBAispopulatedcorrectl

14、yandcheckI/Ovaluemanuallyaccordingtoschematic/diagram檢查電路板是否按圖和BOM1口工，電子零件是否貼裝正確，人工檢測輸入輸出電壓電流是否正常VerifyNEEDLEandPCBbedsagainstdrawingandconnectionwellinspecifiedcompressionofneedles檢查探針連線是否按圖正確連接，和PCB的針位是否通電4)VerifyCABLESarefunctionbymanualelectricalmeasuringand/orwhenconnectedwithtestingequipment,a

15、ndalsoverifylengthofcable,verifyvalue&solderingofresistors,capacitors,diodeswhentheyaresolderwithshrinktubesandwithconnectors.人工檢查或連接到設(shè)備上以確認(rèn)電纜的連接是否連通，電纜的長度是否正確，電纜和零件焊接時(shí)是否有短接虛焊，是否有熱塑管保護(hù)VerifythatALLCONNECTIONpropercontactedperschematicorwiringdiagrambeforepoweron最終通電前，檢查所有連接是否按電路圖正確連接VerifyCriticalCo

16、mponentcantbealternatedunlessspecify關(guān)鍵電子件不可替代除非特別指示VerifyfunctionofLED通電檢查LED指示燈的功能是否正常VerifyfunctionofSENSORSandifassembledcorrect檢查感應(yīng)器功能及安裝位置是否正確VerifyBATTERYCONNECTOR/CONTACTisassembledcorrectlyandmeasureelectricalbatterypinbymanualelectricalmeasure檢查電源連接器/連接件是否安裝正確，人工檢查是否通電VerifySYSTEMCONNECTORi

17、sassembledcorrectlyandfunctionwhenconnectedwithstation檢查系統(tǒng)連接器是否安裝正確，是否與測試位連接正常VerifyANTENNAisassembledcorrectlyandfunction檢查天線是否安裝正確，功能是否正常VerifyMICROPHONEisassembledcorrectly&function檢查麥克風(fēng)是否安裝正確，功能正常VerifySPEAKEisassembledcorrectlyanditsfunctionbyusingsignalgeneratorequipment檢查揚(yáng)聲器是否安裝正確，用信號(hào)發(fā)生器檢查其功能

18、是否正常VerifyRFCONNECTORisassembledcorrectlyanditsfunctionwhenengageandcompression檢查高頻連接器是否安裝正確，在接合及壓縮時(shí)其功能是否正常VerifyRFINTERFACEBOXESshieldingfunction檢查屏蔽箱的功能VerifyEARCOUPLERassembledcorrectlyandincorrectpositionatdocumentedspecified檢查耳機(jī)藕合器是否安裝準(zhǔn)確，位置是否正確，功能是否正常7.2FunctionandGR&RVerifying設(shè)備功能和可靠性檢查Thissec

19、tionismainlytoverifyfunctionandGR&Rofmachines.Theguidelineisthesameasabove.Belowitemsarestepbystep:這里主要是設(shè)備功能和可靠性的檢查.要求同上.下面是檢查的具體項(xiàng)目：Verifybasemachinefunctionwithtestsoftware用測試程序檢查通用設(shè)備部分是否功能正常VerifyapplicationmachinefunctionwithDUT&testsoftware用樣品和程序檢查應(yīng)用設(shè)備的功能Verifyfinalmachine(includingbasemachine,a

20、pplicationmachine,DUT,Testsoftware)havebeenfunctionallytestedandpasstests用樣品和程序檢查整個(gè)設(shè)備的功能是否通過測試RunGR&Rtestandverifyallresultsarepassed(Dev=0.2,3DUT,3Operators,10times/DUT,Total90times)檢查設(shè)備的重復(fù)性和可靠性(3個(gè)操作員分別用3個(gè)樣品進(jìn)行測試，每樣測10次，共90次，偏離不可大于0.2)7.3BuyOffandSignature設(shè)備最終驗(yàn)收和簽名Thisstepdescribesbuyingoffandsignof

21、machineifitisverified.Thequalificationresultshouldbe:Pass,UAI,RejectedandScrapped.Theresultwillbeidentifiedonmachinelabelingforeachmachine.Whenamachinesisverifiedpass,itisrequiredtosignafinallyanddocumentedanddeliverywithmachines.Belowisreference:這里規(guī)定如何最終驗(yàn)收設(shè)備，每個(gè)設(shè)備檢查的結(jié)果由設(shè)備檢查規(guī)格書來判定。每個(gè)設(shè)備附帶一份該設(shè)備檢查規(guī)格書并備案。送交設(shè)備時(shí)，一份最終簽署的設(shè)備檢查規(guī)格書和設(shè)備一同送出。1.8DeliverytoSite設(shè)備驗(yàn)收后交送Oncemachinesar