A350BellyFairing-HARBINSTATUS-73-XS20151120

1、 Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd.哈哈 爾爾 濱濱 哈哈 飛飛 空空 客客 復(fù)復(fù) 合合 材材 料料 制制 造造 中中 心心 有有 限限 公公 司司A350 Belly Fairing WORKPACKAGES STATUS16 March 2022 Presented By :Harbin MC,Posi

2、tion: A350 Belly Fairing Project ManagerName: Jiang Xuesong Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina INDEX1. ToW status 2. Planning, ordering and delivery3. Procurement4. Outsourcing5. Tooling7. Composite Quality, Manufact

3、uring Engineering, Production 6. Assembly Quality, Manufacturing Engineering, Production 8. Improvement action Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Master Planning PHASE I16 March 2022 Page 3QTY of panel of each AC was

4、 clarified in 2015. 2016. Details should refer to PO management list.Drawing with modification is the critical milestone to achieve the plan.Delivery plan Analysis: Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Production Plann

5、ing PHASE II16 March 2022 Page 4HMCFESHER Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Delivery situation PHASE I16 March 2022 Page 5PHASE IMSN 32 (Comp)MSN64 (Assy)VBP01 VBP02 VBP03 VBP04 VBP05 VBP06 VB001 VB002 VB003 VB004 V

6、B005 VB006 VB007Seq. 01 Seq. 02 Seq. 03 Seq. 04 Seq. 05 Seq. 06 Seq. 07 Seq. 08 Seq. 09 Seq. 10 Seq. 11 Seq. 12 Seq. 13Delivery DateJUNJULAUGSEPOCTNOVDECJANFEBMARTotal QTY of Panels69696969696973737373737373No technical issue56302727323221495151515151Thickness issue not in Stop Order6161616161616161

7、616161616Panels due tooling Availability2222226666666Stop order4161616161616 FPQ15880 022 MSN6412ALS requirement5646+64343676756655151515151HMC delivered56 (40+3)35 WIP100%WIP 100%WIP100% WIPPartialWIPPartial * Detail P/N and QTY will be clarified in A350 BF PO MANAGERMENT-03.*16 P/N with thickness

8、issue (not in stop order) was stopped lay up from 10th AC.Stop order should be discussed between both parties after the investigation W39. Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Ordering PHASE II16 March 2022 Page 6 MSN

9、32 (Comp)MSN64 (Assy)PHASE II (HMC)VBP01 VB001VB002Seq. 01Seq. 02Seq. 03Total QTY of Panels171717No technical issue171717Thickness issue not in Stop Order Panels due tooling Availability Stop order FPQ ALS requirement171717HMC delivered MSN 32 (Comp)MSN64 (Assy)PHASE II (FESHER)VBP01 VB001VB002Seq.

10、01Seq. 02Seq. 03Total QTY of Panels383838No technical issue383838Thickness issue not in Stop Order Panels due tooling Availability Stop order FPQ ALS requirement383838HMC delivered 201 Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCCh

11、ina Master Planning & Status Shipping Schedule16 March 2022 Page 7HMCACPanelsTotal (PC)Deliv.(PC)PlannedDateStatusOpen (PC)RescheduleShipping dateRemarkVBP001Comp.62596/30/2015Arrived356 panels shipped on 6/30/2015.3 panels shipped on 8/30/2015;3 Panels remaining.VBP002Comp.46408/31/2015Shipped6VBP0

12、03Comp.43358/31/2015WIP835 panels shipped on 10/30/2015.VBP004Comp.4311/25/2015WIPVBP005Comp.6712/27/2015WIPVBP006Comp.671/29/2016WIPVB001Assy.5612/31/2015WIP4 panels blocked by MOD MSN64.HMCACPanelsTotal (PC)Deliv.(PC)ShippingDateStatusOpen (PC)RescheduleShipping dateRemarkVBP001Comp.171/29/2016WIP

13、PHASE IPHASE II - HMCPHASE II - FESHERHMCACPanelsTotal (PC)Deliv.(PC)ShippingDateStatusOpen (PC)RescheduleShipping dateRemarkVBP001Comp.381/29/2016WIP Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Production Target16 March 2022

14、 Page 8PhaseHMCACRemainingPanelsUD DateRequestUD QTYWIP QTYBlockRemarkPHASE IVBP00136/30/201521-VBP00267/30/201542-VBP003438/30/201517-VBP0044311/13/20152618-VBP0056712/11/20151459-VBP006671/15/2016859-VB0015611/30/2015(As Assy. Req)183444 Panels blocked due to MSN 64 drawing.PHASE IIVBP001171/15/20

15、16017FESHERVBP001381/15/2016326Refer to FESHER slideCOMPOSITEAssemblyPhaseHMCACRemainingPanelsUD DateRequestUD QTYWIP QTYBlockRemarkPHASE IVB0013812/11/2015142421 Panels blocked due to No in-house panels.3 Panels blocked due to MSN 64 drawing. Harbin Hafei Airbus Composite Manufacturing Centre, Co.

16、Ltd. All rights reserved. Classified Document. QHarbin MCChina Procurement Status - Ordering16 March 2022 Page 9STATUSCOMPSITEqHoney comb core ordering: Arrived 13ACs; 7ACs open PO could meet AHGs lead time. qCoMo: Materials scrap quantity due to BoM change was agreed. CoMo will be updated when the

17、situation is stable. ASSY.qMC procurement activity started based on latest version of BoM in SAP. The first 4ACs purchased based on BoM issue 9 for assembly parts except the 23PNs under modification and customized PNs for the first 4ACs. The following materials purchasing will based on last versions

18、 BoM.qOrdering: 2ACs metallic parts, 6ACs STDP arrived MC. 2ACs metallic parts will be picked up on W49ISSUEq ALS NDT Reference Standards & cores to be returned: For the returning cores and reference standard parts financial question discussed, waiting for final returning confirmationRISKq TBC024681

19、012Metalic PartsHardwareAuxlaryChemicalHoneycomb CorePrepregACsStockOpen PO20162015Material status: Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Outsourcing Status - Honeycomb16 March 2022 Page 10STATUSHON.CUTTINGq Tooling: o

20、All tooling in 2015 transfer plan FINISHEDo Tooling transfer plan for 2016 is not definedq Delivery: o 71 parts DELIVEREDo 21PN DELIVERED in CW45o 26 PNs to be delivered in CW47 q FAI: o 73 parts report SIGNED in CW43o 21 PNs SIGNED inCW45o 26 PNs to be received in CW47q PO:o Open PO: 26 parts for F

21、AI, 116 parts for 2nd A/C,42 parts for the 5th POq Contract: o MOU validated to 30th Nov. 2015o Contract to be signed in CW48RISKSq HCGs delivery could be delay according to HMC needs due to financial/contract issue.Mitigation: To divide raw material into batches to support on HCG issue. Oct-15Nov-1

22、5 Dec-15Jan-16Feb-16Mar-16Apr-17 May-16 Jun-16Jul-16Aug-16 Sep-16PHASE IParts106767929292929292929292PNs/AC86565868686868686868686HCG Delivery plan124445556666PHASE IIParts395555898989898989898989PNs/AC395555898989898989898989HCG Delivery plan110344455666 Harbin Hafei Airbus Composite Manufacturing

23、Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Outsourcing Status Composites to FESHERStage 1: (curing at HMC, remaining at FESHER)q FPQFPQ with cycle 1Risk Assessment CW02QTR CW05FPQ - cycle 30 (without core stabilization)Risk Assessment CW03QTR CW09FPQ - cycle 30 (with

24、core stabilization) Only one panel impactedFPQ with cycle 30 will be re-do from CW49 to CW51 due to new CMR waiting for updatingRisk Assessment CW09 (TBD)QTR CW13 (TBD)q FAIOne template(T000302712) was missed for shipping to China1st execution will start at Fesher on CW01 under the risk1st delivery

25、with documentation in HMC will be on May of 2016q Contract will be signed between HMC and Fesher in NovemberStage 2: (full processes in FESHER)Qualification:SP for Rework to be released on 15/12/2015Document of sealing and painting coupon to be provided on 24/11/2015Issues:The FPQ panel with cycle 3

26、0 hadnt performed core stabilizationIts fixed for new FPQ manufacturingTesting proposal to be validated by GM on 30/11/2015 Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Tooling/Tools StatusAssembly tooling Statusq1st set of as

27、sembly tooling arrived HMC except ? Will not transfer.qTooling set up: 30/30 panel assembly jig accepted. 18/18 system assembly jig accepted.qHand tools: 56/56 delivered to MC.qCutting tools: 100% have been delivered.qAuxiliary tool(Saw horse): PR raised on Oct 16, ETA is 2016 Jan 20, 1st one under

28、manufacturing, ETA is Dec 15.qTransportation box: New box lay out have been provide to Alesits.PHASE1st set2nd setTotalArrivalUnder discussionRemarkPHASE I (T/N)70628 6 due to MSN 64, to be arrived on W16, 2016 2 due to double cycle6 T/N not transferCoMo 5001To be shipped from ALS on Nov. 2016.PHASE

29、 II (T/N)FESHER503812 due to MSN 64, to be arrived on W16, 20162 T/N removed due to MSN 6438 arrived FEHSERRemaining to be shipped from ALS on Nov., 2016HMC23175 due to MSN 64, to be arrived on W16, 2016To be shipped from ALS on Nov. 2016.Bonding tooling statusRiskqN/A Harbin Hafei Airbus Composite

30、Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Manufacturing Engineering - Assembly16 March 2022 Page 13ISSUESTATUSq BOM issue 10.2 launched. PDMLink DRW Status:New validated DRW date: WK 48q HMC Deliverables:q Draft CNF (HMC EEE document)have been done ,com

31、posite can start review and define the POE.q PULSE LINE :Panels WO breakdown and LT analysis per ASSY STA done by Alestis and under HMC reviewWK48.q PFMEA analysis already finished and to be follow up.q New WO QTY definition acc PULSE LINE: ODD WK 48.PhaseTop P/N QtyWI(CH/SP)RoutineBOMSWIDRAWING1462

32、5/6254/6255/621/442/622590/860/9544/95-77/95Total1056/14827/10532/1051/4120/158PN TECHDRW STATEHELDREWIPTOTALTOP LEVEL ASSY1590 105ASSY355 58HLU91378154LABEL 14 14MCH 42 42MCH ASSY 2 2SEAL 33 33SHT 84 84SHT ASSY 7 7TOTAL274648499RISK & Mitigation7JB,8GB,8UR EQPD, the drawings will be released on CW4

33、8 and will affect the delivery of VB001 on Dec. 2015.Mitigation: ALS agreed to reschedule these panels. Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina ASSY Production Plan Status of VB01 & VB0216 March 2022 Page 14Main Topic In-

34、house parts : 16/38PCs composite panels of VB01 are missing. The PO for VB02 had released in WK46. 42/43PCs composite panels of VB02 are missing. PN: 26/29 PNs of VB01 are available, 3/29 PNs(7JB/8GB/8UR) pending the drawing. ALS & Huang Bo push. Harbin Hafei Airbus Composite Manufacturing Centre, C

35、o. Ltd. All rights reserved. Classified Document. QHarbin MCChina Quality Status - Assembly STATUSq QAP: Version C has been approved. Doneq FAI : 13 parts in VB01 reach 100% UD, the documentation is under preparation. ON-GOINGq LAI: The gap analysis report is under clarification, which will be provi

36、ded officially by ALS in Wk48. ON-GOINGq Inspection documentation: to be prepared by batch according to the priority of panels, refer to the chart below. ON-GOINGq Non conformance: 1 HNC for the oversize hole of the SCS-RAO ASSY had been launched, the process is ON-GOING. DeliverablesIIPESIIControl

37、PlanALS Transfer to MC16/16-1/1MC documentsPhase I-37/467/70/1Phase II-11/59Inspection documentationMCALSSupplier0123191BB198ZR198KR199AR197DTSCS-RAORejected Parts QN QtyCompositeMetallic0%20%40%60%80%100%01234Tedlarlack of paintHoleBonding TopcoatWrongDeviation Analysis Harbin Hafei Airbus Composit

38、e Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Quality Status - Composite16 March 2022 Page 16STATUSq NDT Double cycle reference standard. Reference Standard start manufactured W49. Qualification of D.C: ATP expected date on W4 2016q FPQ: C-303rd FWT Coupo

39、n DONE. M&P analysis on W48 C-1Additional FWT coupon DONE. M&P analysis on W48. Double Cycle The DS will be available on W49q FAI (70% CLOSED) C-22 completely closed.C-1&C-30 Partial approval. q SPC Ready to put implement and all evidence send to ALS on W47ISSUERISK HNCs amount need to be reduced LT

40、 to get Information to launch HNC should be fixed(special for Cycle issue)LAI Status (Arriving 2016)Single Cycle(R/T) Double Cycle(R/T) Serial Custo Serial CustoP/N Pending Phase I0/60/0 0/00/0Phase II0/180/0 0/00/0Phase II Documentation StatusPE/SIIC-22C-1C-30D. CyclePNs (2PC)0002 W51FAI STATUSStat

41、us(Pending)ReasonDue DateC-22Completely ClosedC-303 PNs1 PNs pending manufacturedWill be closed on 5th execution. 2 PNs pending DefectsWill be closed on 5th execution. C-16PNs1 PNs pending manufacturedWill be closed on 1st Assembly Delivery 12/25/20155 PNs pending Thickness Defects4 PNs not in Stop

42、order with Thickness issue. TBD.1PNs will be closed on 1st Assembly DeliverySPC(Phase I)PN Ready for SPC /TOTAL SPC Leak Test23/45 PNsSPC NDT(Class 3) 17/26 PNsSPC NDT(Class 2.3) 8/30 PNs Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin M

43、CChina Quality Status - Composite16 March 2022 Page 17Main ActionCycle : Adjusting Load position and Autoclave setting finished on W17. Modify C-1 SII/ WI according to CMR with curing cycle parameters. ME/QE W43.Check the status of next 3A/C EXC after all actions are finished. W47Thickness: -Thickne

44、ss belong to Stop order modified by change note: CR:P.53.000462-0004. HMC will updating documentation with New Drawing. ME W38 Finished.Check 3 next 3A/C EXC for monitor result. MCQ ongoing-Thickness without stop order with Thickness issue according new Tolerance. HNC leading time: 3-4 working days

45、to give a preliminary acceptance. ALS W45FWT Specimen Failed -Changing SP honeycomb. Test launched on W47. Pending Specimen Test Result. MCE/MCQ W47.Hole +CSK-Change to the proper drilling tool(7.0).-ME Finished-Train the operator finished . Need to keep monitor for 5 A/C W470510152025MAR-APRAPR-MAY

46、MAY-JUNJUN-JULJUL-AUGAUG-SEPSEP-OCTOCT-NOVAvg.HNC Leading Time HMC HNC Lead timeHNC LT Target0%20%40%60%80%100%020406080100HMC1001 HMC1002 HMC1003 HMC1004 HMC1005 HMC1006VBM HNC Quantity StatusHNCSCRAPHNC PercentageHNC TargetTill now0%10%20%30%40%50%60%70%80%0510152025303540ThicknessSpecimen FailedS

47、tab.TimeHole DiameterDentVacuumCSKDeviation Analysis(Last 3 Mon) Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina Manufacturing Engineering - CompositeSTATUSq Ply cutting:Cutting files with the dimension problem need to be updated

48、. 1.Phase 1 has been updated , pending to check in next A/C.2.Phase 2 update finish due date:Dec.15thq Lay up:Thickness issue: 15 P/N get thickness low issue out of stop order long term solution: Design department considering update the drawing. short term solution: M&P considering shorten the lead

49、time.Lack of resin: V5338736020000 and V5338736320000 have a high risk get lack of resin in radius area , some improvement has been done(making cut in radius area), 2 more A/C to be check.Dent:20 P/N of cycle 1 get dent issue and the main reason is the core cant suffer pressure in CF overlap area du

50、ring curing process, but the status get robust improving after applying the GF template,3 more A/C to be check.q OVEN:C-30 core stabilization process curing stab. time out of tolerance, under analysing.q ACL Curing:ACL #1 modification will start by the end of 2015 to load C-1 fully.The BOM of C-30 F

51、WT process control specimen need to be modified. FWT test failed 3 times with Euro-composite core and successful with Hexcel core.-CW 48q Automatic Trimming:Due to machine capacity, its considered to manual countersinking for phase 1.Draft decision to be given in CW 49.2 parts damaged during NC trim

52、ming process due to machine issue and machine has been repaired; 1 part damaged during NC trimming process due to trimming program and program has been updated. q Manually trimming: Analysis was done and report is finished , decision is pending. repairing operation to be improved.q Painting:The copp

53、er mesh on part is damaged during primer removing process and the training is done, continue monitoring more parts sanding status.q FPQ specimen:Additional C-1 FPQ specimen is request by M&P, Technical note to be finished on CW 49.Additional C-30 FPQ specimen is request by M&P, Technical note to be

54、finished on CW 49.q Documentation:NC trimming WI of phase 2 due date: after 1st EXC.RISKISSUECycleACL #2ACL #1C-1To Be improved(On-going)VBP02 TP test:OKNot OKC-22Phase 1 is OK. phase 2 is OK. OKC-30 (except Acoustic)Phase 1 is OK. phase 2 type A and several B is OK, others TP test will be performed

55、 during normal production. OKC- 30AcousticOKIndividual cycle is OK.ACL status: Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina BF Manufacturing Plan VS Real Lay Up & Trimming 28 April, 2014 IssuesLay up 15 Stopping order parts ha

56、ve delayed 5 AC after getting new Modification .now recover to -3 AC Cycle 30 have delayed 7 AC after FPQ . now recover to -4 AC Action: each month plan to manufacture 2 AC in Nov.C30 curing specimen flatwise test for two cycles which cured on Sep-15 and Oct-29. Action : ME do the test with new hone

57、ycomb core from other supplier in CW 46,47. The Responsible : Luan Liguo The Responsible :Zhuang YanIssuesTedlar damage adds repairing cost and production lead time.9 kinds of 58 bags will be used on CW 48. 49 kinds of 58 bags are pending procurement .T-Mill trimming 2 parts have scrap risk due to d

58、elaminate and transformation Action: Machine repaired in CW 47.Acoustic parts high risk for repairing and rework SEQ 7,SEQ 8 after core filler need to repair lack of resin Action: ME will open PPS for correction. Harbin Hafei Airbus Composite Manufacturing Centre, Co. Ltd. All rights reserved. Classified Document. QHarbin MCChina 28 April, 2014 BF Manufacturing Plan VS Real Visual & NDTIssuesN/ARiskN/AThe Responsible :Wang