汽車空調(diào)潮流與趨勢(shì)

1、The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or orname

2、ntal design registration.HVAC - trends / tendencyHVAC潮流潮流 / 趨勢(shì)趨勢(shì)Heat up. Cool down.Component and concept for HVAC空調(diào)系統(tǒng)的零件和設(shè)計(jì)方向The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will

3、be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Content 內(nèi)容內(nèi)容nHVAC components 空調(diào)系統(tǒng)零件 Blower, Heater core, Evaporator, Condensor 鼓風(fēng)機(jī)，暖風(fēng)芯子，蒸發(fā)器，冷凝器 nHVAC concept for car 乘用車空調(diào)系統(tǒng)的設(shè)計(jì)方向 Compact symmetrical

4、 緊湊型(體積小)，對(duì)稱式 Compact asymmetrical 緊湊型(體積小)，非對(duì)稱式nHVAC concept for truck 商用車空調(diào)系統(tǒng)的設(shè)計(jì)方向Heat up. Cool down.The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the

5、 payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.New GV blower 新新GV鼓風(fēng)機(jī)鼓風(fēng)機(jī)nHigh performance density, low noise 高性能體積比率，低噪音nStable blower caracteristic in a large working range 在較大的應(yīng)用范圍內(nèi)保持鼓風(fēng)機(jī)特性穩(wěn)定Comparison current serial an

6、d new GV現(xiàn)有GV系列與新GV的比較Current serial現(xiàn)有系列現(xiàn)有系列Fan 葉輪 156 mmGV1 - 90 %新新GV系列系列Fan 葉輪 126 mmThe copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of dama

7、ges. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.First Generation 第一代第一代o Flat tube evaporator in production since 2002 從2002年起，管束式蒸發(fā)器開始批量生產(chǎn) o Depth 65 and 55 mm 厚度為 65和55 mm Second Generation 第二代第二代o Depth 40 and 50 mm 厚度為 40和50 mm o Sa

8、me performance as first generation due to higher volumetric performance 由于性能體積比率更高，其性能與一代產(chǎn)品一樣o High corrosion resistance 高抗腐蝕性o Chrom 6 -free, hydrophilic surface treatment 非六價(jià)鉻親水表面處理o Further improved water drainage 更優(yōu)化的排水能力New Generation Flat Tube Evaporator 新式管束式蒸發(fā)器新式管束式蒸發(fā)器40 mmSOP 2006 2007/08 5

9、0 mmThe copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or or

10、namental design registration.Classification of Performance, Roadmap 性能排序，產(chǎn)品開發(fā)規(guī)劃性能排序，產(chǎn)品開發(fā)規(guī)劃Flat Tube Evaporators (FTE) 管束式蒸發(fā)器 SOP BEHR 貝洱投產(chǎn)安排貝洱投產(chǎn)安排66.577.588.592004200520062007200820092010Leistung kWFTE 65 FTE 40FTE 55Performance 制冷量制冷量 kWFTE 50Advanced Engineering前期產(chǎn)品研發(fā)前期產(chǎn)品研發(fā) Industrialisation工業(yè)化工業(yè)化

11、Project FTE 50 FTE 50 項(xiàng)目項(xiàng)目Possible SOP 08 /07可能可能08 /07 投產(chǎn)投產(chǎn)7.0 dm(frontal area 前沿領(lǐng)域)4.5 dm6.1 dm4.5 dmAir flow rate 空氣流量 8 kg/min Inlet temperature /humidity 進(jìn)風(fēng)溫度/濕度 40C /40% R.H. R134 a saturation temperature out 飽和溫度 0 CSuperheat out 過熱度 5 KThe copying, distribution and utilization of this docume

12、nt as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.050100150200250300Breite in mm0

13、50100150200Hhe in mmtemperature in C7.0 bis 7.77.7 bis 8.38.3 bis 9.09.0 bis 9.79.7 bis 10.310.3 bis 11.011.0 bis 11.711.7 bis 12.312.3 bis 13.013.0+Test Conditions: 試驗(yàn)條件Humid air: 空氣GLV = 8 kg/min, TLVe = 40C, LVe = 40% r.h.R134a:四氟乙烷pREe = 15 bar, TREe = 50C, pRVa = 2.93 bar, T = 5 K, refrigerant

14、mass flow GR 250 kg/h Air Side Temperature Profile 冷卻后空氣溫場(chǎng)圖冷卻后空氣溫場(chǎng)圖 Two Tank Evaporator(plate & fin and flat tube evaporator)管束式蒸發(fā)器050100150200250300width in mm050100150200height in mmLegende13.0+12.3 bis 13.011.7 bis 12.311.0 bis 11.710.3 bis 11.09.7 bis 10.39.0 bis 9.78.3 bis 9.07.7 bis 8.37.0

15、 bis 7.7DTmax = 3.3 KSingle Tank Evaporator(plate & fin evaporator)平板式蒸發(fā)器050100150200250300width in mm050100150200height in mmDTmax = 4.5 KThe copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibit

16、ed.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Brazed Heater Cores 釬釬焊式暖風(fēng)芯體焊式暖風(fēng)芯體New Development 新技術(shù)開發(fā)n Flat tubes with and without winglets 翅紋式和平面式扁管n Improved heat transfer on t

17、he coolant side 更高的冷卻液熱交換率n Return across the depth and width possible 沿寬度和厚度方向均可回流n Improved performance 更好的性能n Improved vehicle heat up 更好的車內(nèi)升溫n SOP with winglets end of 2005 翅紋式扁管年底投產(chǎn)The copying, distribution and utilization of this document as well as the communication of its contents to others

18、without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Classification of Performance, Roadmap 性能排序，產(chǎn)品開發(fā)規(guī)劃性能排序，產(chǎn)品開發(fā)規(guī)劃Flat Tube Heater Cores (HC)

19、釬焊式暖風(fēng)芯子Performance 制熱量 kWIndustrialisation工業(yè)化Fin density: 散熱帶密度95 - 100/dmFrontal area: 前沿領(lǐng)域5.0 dm3.2 dmAir flow rate 風(fēng)量 6 kg/min inlet temperature 進(jìn)風(fēng)溫度 -10CW/G 50/50 vol.-% volume flow 冷卻液 (50/50) 流量 600 l/h inlet temperature 進(jìn)風(fēng)溫度 90CHC 32 gen I 第第1代代32mm暖風(fēng)芯子暖風(fēng)芯子HC 26 26mm暖風(fēng)芯子暖風(fēng)芯子HC 32 gen II 平面式第平

20、面式第2代代32mm暖風(fēng)芯子暖風(fēng)芯子HC 32 gen II with winglets 翅紋式第翅紋式第2代代32mm暖暖風(fēng)芯子風(fēng)芯子The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights res

21、erved in the event of the grant of a patent, utility model or ornamental design registration.123456789101112131415 Condensor modul KoMo with KoMo模塊化冷凝器具有 - integrate Receiver/Dryer/Filter 集成式緩沖器/干燥器/過濾器 - integrate under cooling 集成式過冷段區(qū)域 or 或 traditionnal condensor 傳統(tǒng)的冷凝器 Core depth 16 mm 芯體厚度 Fin h

22、eight 8 mm 翅片高度 Tube dimension 16 x 1.8 mm2 管尺寸Design for serial-Condensor 批量冷凝器設(shè)計(jì)方向批量冷凝器設(shè)計(jì)方向Note: Dongfeng Tianlong ( D310) adapt the technic. /注：東風(fēng)天龍車（D310）成功導(dǎo)入該技術(shù).The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed au

23、thorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Increase of condensor performancedue to undercooling 通過冷凝器的過冷段來提高冷凝效率Filter in plastik 通過塑料過濾器進(jìn)行冷媒的過濾Drying w

24、ith molecular sieve 通過分子篩進(jìn)行冷媒的干燥Undercooling過冷區(qū)域Condensation冷凝區(qū)域Principe of condensor modul 冷凝器模塊原理冷凝器模塊原理The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for

25、the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Condensor development: Size and weight reduction冷凝器開發(fā)：減少部件厚度和重量冷凝器開發(fā)：減少部件厚度和重量16 mm12 mm 2000 2003 2004KoMo 1KoMo 2aKoMo 2b KoMo 1 - extruded profil for receiver and cov

26、er. 接收器和端蓋采用擠出式成型 - Service cover on the top 位于上部的維修操作口. KoMo 2a - Material reduction for Receiver.節(jié)約材料：接收器采用較薄的管壁 - Service cover on the bottom.位于下部的維修操作口 KoMo 2b - same as KoMo 2a, but dryer can not be remove. 與KoMo 2a類似，但是干燥器是焊接裝配，不能替換Heat up. Cool down.The copying, distribution and utilization o

27、f this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Compact HVAC, symm

28、etrical, airside controlled, one and two zone緊湊型空調(diào)系統(tǒng)，對(duì)稱式，空氣調(diào)節(jié)式控制，單區(qū)和雙區(qū)緊湊型空調(diào)系統(tǒng)，對(duì)稱式，空氣調(diào)節(jié)式控制，單區(qū)和雙區(qū)Defrost 除霜Blower 通風(fēng)Feet 腳部Air inlet 進(jìn)氣口Peugeot 307 標(biāo)致標(biāo)致 307 Volume : 768.000 units per year. 3 Version 年產(chǎn)量 768,000 套, 3 種型號(hào) Package: 28 l 體積 28 升 Weight: 6,3 kg 重量 6.3 公斤The copying, distribution and utili

29、zation of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration. Optimized

30、 airflow to the evaporator進(jìn)入蒸發(fā)器前對(duì)氣流優(yōu)化Evaporator蒸發(fā)器Heatercore暖風(fēng)芯體Feet flap 吹腳風(fēng)門Temperatur flap 調(diào)溫風(fēng)門Peugeot 307 HVAC, central section, symmetrical 標(biāo)致標(biāo)致 307 空調(diào)系統(tǒng)，截面技術(shù)描述，對(duì)稱式空調(diào)系統(tǒng)，截面技術(shù)描述，對(duì)稱式Defrost flap 除霜風(fēng)門PTC Heater (optional)輔助電加熱裝置 (可選)The copying, distribution and utilization of this document as well

31、 as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Compact HVAC, asymmetrical, airside contr

32、olled, one zone 緊湊型緊湊型,非對(duì)稱式單區(qū)空調(diào)系統(tǒng)非對(duì)稱式單區(qū)空調(diào)系統(tǒng), 空氣調(diào)節(jié)式控制空氣調(diào)節(jié)式控制Feet front前部吹腳Blower通風(fēng)Defrost 除霜Air inlet 進(jìn)氣口VW Polo Platform 平臺(tái)平臺(tái) Volume: 1.000.000 units per year 12 version年產(chǎn)量 1,000,000 套, 12 種型號(hào) Package: 42 l 體積 42 升 Weight: 8,9 kg 重量 8.9 公斤Feet rear 后部吹腳The copying, distribution and utilization of th

33、is document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Defrost 除霜Vent central

34、/ side吹臉 中/邊側(cè)Feet front 前部吹腳Feet rear后部吹腳PTC-Heater (optional)輔助電加熱裝置 (可選)Heater core暖風(fēng)芯子Evaporator蒸發(fā)器 Section in Bi-level and 50% warm圖示風(fēng)門為Bi-level 模式, 50% 加熱位置 VW Polo Platform central section VW Polo 平臺(tái)使用的平臺(tái)使用的空調(diào)裝置空調(diào)裝置截面技術(shù)描述截面技術(shù)描述Heat up. Cool down.The copying, distribution and utilization of thi

35、s document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Package of HVAC modules

36、 空調(diào)系統(tǒng)的空間尺寸空調(diào)系統(tǒng)的空間尺寸Centered position inside the cabin, symmetrical HVAC 駕駛室內(nèi)居中的對(duì)稱式空調(diào) Advantages 優(yōu)點(diǎn)優(yōu)點(diǎn)nSame housings for LHD and RHD 對(duì)左駕駛和右駕駛式殼體是相同的nEasy change of blower from outside possible with evaporator on the pressure side and cabin over engine 鼓風(fēng)機(jī)很容易從蒸發(fā)器的壓力側(cè)更換，或者從發(fā)動(dòng)機(jī)上部的駕駛艙更換Remarks 備注備注nHVAC p

37、ackage difficult with cabin over engine, low instrument panel, little space in x 由于控制面板較低，且間隙很小，空調(diào)系統(tǒng)難于裝配進(jìn)發(fā)動(dòng)機(jī)上部的駕駛室內(nèi)nPackage conflict with engine package in case of conventional (US) cabins 常規(guī)的駕駛室內(nèi)空調(diào)系統(tǒng)的尺寸與發(fā)動(dòng)機(jī)尺寸干涉Examples 應(yīng)用車型應(yīng)用車型nMercedes-Benz Actros, DAF XF/CF, Iveco Stralis, Renault PremiumThe copy

38、ing, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental des

39、ign registration.Package of HVAC modules 空調(diào)系統(tǒng)的的空間尺寸空調(diào)系統(tǒng)的的空間尺寸 Centered position inside/outside the cabin, splitted at firewall, symmetrical HVAC 防火墻為界駕駛室內(nèi)外居中的對(duì)稱式空調(diào)Advantages 優(yōu)點(diǎn)優(yōu)點(diǎn)nSame housings for LHD and RHD 左駕駛和右駕駛式有相同的殼體nCondense water drainage easier with evaporator outside of the cabin 蒸發(fā)器在駕駛艙外

40、部時(shí)冷凝水易于排出nChange of blower from outside possible with cabin over engine 鼓風(fēng)機(jī)容易從發(fā)動(dòng)機(jī)上部的駕駛艙更換Remarks 備注備注nHVAC package difficult with cabin over engine, low instrument panel, little space in x 由于控制面板較低，且間隙很小，空調(diào)系統(tǒng)難于裝配進(jìn)發(fā)動(dòng)機(jī)上部的駕駛室內(nèi)nPackage conflict with engine package in case of conventional (US) cabins 常規(guī)的

41、駕駛室內(nèi)空調(diào)系統(tǒng)的尺寸與發(fā)動(dòng)機(jī)尺寸干涉nEnhanced protection required for the electrical components outside of the cabin 駕駛艙外部的電子件需要增強(qiáng)保護(hù)Examples 應(yīng)用車型應(yīng)用車型nMAN TG-A, Scania 4The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is

42、prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Heater core with water valve帶有水閥的暖風(fēng)芯體Control panel with ATC(automatictemperature control)帶有自動(dòng)溫度控制的控制面板Heater corebypass fort

43、emperaturestratification暖風(fēng)芯體旁邊有旁通道以實(shí)現(xiàn)不同的溫度層分布Blower motor with PWM controller帶有PWM控制器的鼓風(fēng)機(jī)馬達(dá)xyzCurrent designs of truck HVAC modules 當(dāng)前商用車空調(diào)的設(shè)計(jì)思路當(dāng)前商用車空調(diào)的設(shè)計(jì)思路 Example: MAN TG-A, centered pos. in-/outside cabin, splitted at firewall, symmetric 例如：手動(dòng)TG-A，防火墻為界駕駛室內(nèi)外居中的對(duì)稱式空調(diào)Firewall防火墻xyzEvaporator with T

44、XV(thermostatic expansion valve)帶有溫度調(diào)節(jié)膨脹閥蒸發(fā)器Air intake空氣進(jìn)口Hybrid filter (fibers andactivated carbon)混合過濾器（纖維和活性炭）The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liab

45、le for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Package of HVAC modules 空調(diào)系統(tǒng)的的空間尺寸空調(diào)系統(tǒng)的的空間尺寸 Centered position inside the cabin, asymmetrical HVAC 駕駛室內(nèi)居中非對(duì)稱式空調(diào)Advantages 優(yōu)點(diǎn)優(yōu)點(diǎn)nSame housing for LHD and RHD possib

46、le 左駕駛和右駕駛式有相同的殼體nHVAC package easier with low instrument panel and little space in x 控制面板較低，且間隙很小，但空調(diào)系統(tǒng)容易裝配進(jìn)發(fā)動(dòng)機(jī)上部的駕駛室內(nèi)nFewer housing parts possible with single-inlet blower 單進(jìn)口的鼓風(fēng)機(jī)需要較少的殼體部件Remarks 備注備注nCabin package for LHD and RHD not in reverse 左駕駛和右駕駛式的駕駛艙空調(diào)件不可互換nJoint cabin package for various

47、cabin platforms difficult 對(duì)不同的駕駛艙用通用的空調(diào)件空間尺寸比較困難Examples 應(yīng)用車型應(yīng)用車型nMercedes-Benz AtegoThe copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited.Offenders will be held liable for the payment of damage

48、s. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.Current designs of truck HVAC modules 當(dāng)前商用車空調(diào)的設(shè)計(jì)思當(dāng)前商用車空調(diào)的設(shè)計(jì)思路路 Example: Mercedes-Benz Atego, centered position inside cabin, asymmetric例如： Mercedes-Benz Atego, 駕駛室內(nèi)居中的非對(duì)稱式空調(diào)Blowermotor鼓風(fēng)機(jī)馬達(dá)Heater core with water valve帶有水閥的暖風(fēng)芯體Temperaturemixing knob溫度混合控制鈕Evaporatorwith TXV帶有TXV的蒸發(fā)器Blower control for manual controlKnob with fresh air/rec.新風(fēng)手動(dòng)控制鈕鼓風(fēng)機(jī)控制Air distributioncontrol knob空氣分布控制鈕Osa/rec. air intake空氣進(jìn)口xyzBowden cables操縱線束The copying, distribution and utiliz