說明德國kuka機(jī)器人assembly

1、Energy supply system assemblyIntegrated energy supply systemBefore the new cable set assembly is installed, the greased surfaces of the robot must be cleaned of old grease.Protective gloves must be worn!All accident prevention regulations must be observed when handling cable grease.Energy supply sys

2、tem assemblyIntegrated energy supply systemPull cable set carefully through the base frame aperture, then lay it down fully extended and straighten it.Energy supply system assemblyIntegrated energy supply systemAttach flexible tube with the tube clamp to the base frame. Arrange the cable bundle in a

3、 gentle curve between the junction boxes and the tube clamp.The cables must not be subjected to any tensile forces. Cable straps are not permitted in this area.Energy supply system assemblyIntegrated energy supply systemThe cables must be greased between (1) and (2). If necessary, regrease cables ap

4、prox. 100 to 200 mm into flexible tube.1Tube clamp 1Tube clamp 2212132Tube clamp 1Tube clamp 2 Tube clamp 3 213The flexible tube must lie correctly in the indentations of the clamp and must be able to turn easily.Energy supply system assemblyIntegrated energy supply systemClose tube clamps. The mark

5、ing must be flush with the end of the tube.Take hold of cable bundle and turn it in a tight curve down to the cable clip (1). Place cable clip (2) around the cable bundle emerging from flexible tube A 1 and fasten.Energy supply system assemblyIntegrated energy supply systemCable clip 1 Cable clip 2

6、2121Observe white mark!A1Push worm thread clip (3) as far as possible into the buffer and fasten. Run cables XP3-L to XP6 and XM3 to XM6 in a tight curve to cable clip (2). Fasten cables and secure them with cable straps. Run cables in parallel to cable clip (1) and fasten them.Energy supply system

7、assemblyIntegrated energy supply systemThe cables must not be trapped or pinched.132Cable clip 1 Cable clip 2 Cable clip 3 2132121Motor A 2Motor A 112Plug in cables XM1 and XP1 at the motor of axis 1 and the cables XM2 and XP2 at the motor of axis 2.Energy supply system assemblyIntegrated energy sup

8、ply systemEnergy supply system assemblyIntegrated energy supply systemBundle cables XM2 and XP2 leading from axis 2 motor with cable strap and push remaining lengths back into rotating column housing. Bundle cables XM1, XM2 and XP1, XP2 on the rotating column housing with cable straps. Bundle all th

9、irteen cables between the cable clip (4) and the aperture using cable straps so that individual cables do not slip back and rub against the base frame.41423Make four ground conductor connections.All ground conductor connecting elements, including the PE bolts and the corresponding tapped holes in th

10、e robot, must be free from grease and paint.Energy supply system assemblyIntegrated energy supply systemGround conductor, rotating column armGround conductor, arm - rotating column21Ground conductor, base frame - rotating columnGround conductor, rotating column - base frame432341Motor A 6Motor A 534

11、Motor A 3Motor A 412Plug in connectors for the motor cables XM3 to XM6 and control cables XP3-L to XP6 at the motors of axes 3 to 6. Align cables and secure them with cable straps.Energy supply system assemblyIntegrated energy supply systemEnergy supply system assemblyWhen the robot electrical installations (cable set) are completely installed in the robot, the following tests must be carried out: Continuity test of t