基于mbd的數(shù)字化工藝設計平臺

1、基于MBD數(shù)字化工藝設計平臺Model Based Process Planning Platform第1頁2匯報內容業(yè)務目標 123國外案例數(shù)字化制造及MBD基于MBD數(shù)字化工藝設計平臺5效益第2頁 生產工程自 動 化、數(shù)字化 程 度 3D作業(yè)指令,3D維護、培訓技術方案 3D產品質量控制 3D工廠布局、生產線設計 3D生產計劃( 產品、進度、資源)3D工藝資源(設備、工裝、刀量具) 3D總工藝計劃，工藝審查、產 品 加 工Manufacturing加工自動化 產 品 設 計Product Design R&D 工藝 規(guī) 劃Process Design2030%2030%4060%工藝規(guī)劃面

2、臨挑戰(zhàn)第3頁3D MASTER 介紹Context1980Drawings and paper documents based definitionNumerous physical modelsPAPERDOCUMENTSDrawings and paper documents based definitionPAPERDOCUMENTSDigital mock-up3D Models1990第4頁3D MASTER 介紹Now100% 3D Model Based Definition3D Master第5頁縮短產品研制周期，提升產品，工藝和工裝設計首次成功概率，降低更改，降低研制成本建立

3、基于MBD產品，工藝和資源表示，以三維結構化數(shù)據傳遞為依據，統(tǒng)一產品研制中單一數(shù)據源和數(shù)據表示,支持基于MBD下游應用,提升數(shù)據傳遞效率和質量。建立基于MBD產品設計，工藝設計和工裝設計聯(lián)合定義支撐平臺，加強設計與工藝之間，主制造商和合作搭檔之間，進行并行工程能力目標基于MBD(Model Based Definition)裝配工藝設計第6頁7匯報內容業(yè)務目標 213國外案例數(shù)字化制造及MBD基于MBD數(shù)字化工藝設計平臺5效益第7頁8COMET 項目產品瀏覽3D裝配過程定義3D 裝配過程仿真3D 裝配過程注釋電子化工藝文件生成商業(yè)目標：增加效益 DELMIA/COMET 項目在24個月內就能夠

4、收回成本第二個目標快速市場響應，在投標報價之前，能夠準確評測出生產風險.使得產品和技術在客戶國家當?shù)鼗ぷ饔虞p易。技術目標 :設計和制造協(xié)同工作制造過程中工具和工藝標準化工程和制造上革新COMET = COengineering Manufacturing Engineering Tool 協(xié)同制造工程工具DELMIA 是 ALSTOM Transports PLM 項目一塊基石 第8頁9Virtual PackagingTYPICAL USERS Packaging SynhtesisKEY BENEFITS Manage DMU alternate shapes results for

5、design context and product behavior tests Early check of spatial integration in accordance with mounting, maintenance or in work assemblies motions Associative simulations in a configured product management across product life cycle, for digital validation Powerful simulation environment fully integ

6、rated to design workbenches Easy reporting for decision support第9頁10第10頁DASSAULT SYSTEMES - Date Page11ALSTOM在產品生命周期內，管理和共享信息協(xié)同工程確保不一樣部門之間協(xié)同在產品工程和制造部門提供了平滑數(shù)據傳遞確保站點之間數(shù)據傳遞第11頁12ALSTOM 數(shù)字化模型裝配第12頁DASSAULT SYSTEMES - Date Page13ALSTOM第13頁14ADTranz第14頁15ROI study for Digital Manufacturing Lead time to ma

7、rket by 30 % Number of design changes by 65 % Time spent in the manufacturing planning process by 40 %Reduction in Search Time Due to Shared Data by 80%Production throughput up by 15 % Overall production costs cut by 13 %第15頁16匯報內容業(yè)務目標 312國外案例數(shù)字化制造及MBD基于MBD數(shù)字化工藝設計平臺5效益第16頁17數(shù)字化制造涵蓋范圍和應用驗證制造成本可行性選擇設施

8、&供給商執(zhí)行制造& 物流方案比較用數(shù)字化制造處理問題包含:產品生命周期面向制造&裝配設計面向維護設計定義用于采購MBOM預計成本機器人 & NC 編程優(yōu)化布局& 生產定義和驗證制造工藝規(guī)程建立工藝指令調研生產率增加/降低優(yōu)化布局, 工裝, 工人利用率驗證并落實工程更改降低維護& 維修 & 周期建立技術出版物優(yōu)化布局, 工裝, 工人利用率物流可行性規(guī)劃 及驗證新產品開發(fā)生產 & 物流,售后服務第17頁18DS PLM 航空數(shù)字化制造處理方案成本 & 效率分析廠房物流，生產仿真質量確保面向裝配和制造工藝規(guī)劃初步規(guī)劃Pre-Planning現(xiàn)場執(zhí)行和反饋機器人仿真& 離線編程 裝配&工藝布局分析產品

9、開發(fā)3D工作指令人機建模，分析&仿真第18頁19匯報內容業(yè)務目標 412國外案例數(shù)字化制造及MBD3基于MBD數(shù)字化工藝設計平臺5效益第19頁20基于MBD 定義工藝設計平臺MPSMBOMProcess DesignDPEPPR StructureOptimizationQuestBalancing Scenario onspecific AssemblyOptimizationDELMIA V5(DPM )3D Assy+Human+DPM ShopCATIA V5VPM(product / Jigs)SAPEBOM /3D ModelERM ModelMBD Docs.DPM WKIWKC

10、+3DviaComposerPPR MetadataDELMIA 第20頁基于模型定義（MBD），是一個在D環(huán)境里管理全部ER工程方法，所以ER必須在D里進行傳遞。特點：以D傳遞為依據，消除與2D 圖紙不一致地方。Engineering Requirement (ER) 是描述在2D圖紙上裝配和安裝需求.零件 尺寸Dimensions / 幾何公差Geometrical tolerances裝配或安裝聯(lián)接件/緊固件Fasteners/密封Sealants/涂膠Adhesives/表面精度Surface FinishesModel Based DefinitionCATIADESIGNENOVI

11、AData Mgmt.Process PlanningWork Instruction Authoring & Shop Floor DeliveryDELMIA第21頁22Imported Geometry (from Detail Parts and Master Geometry)Created GeometryEx: Fastener Installation Direction Vectors (FIDV)ParametersGeometric Dimensions and TolerancesText Leader and Flag notesKnowledge rulesExem

12、plary Fastener representation in CATIA V5 with Engineering RequirementsModel Based Definition (MBD)第22頁基于MBD下游應用CATIADESIGNENOVIAData Mgmt.Process PlanningWork Instruction Authoring & Shop Floor DeliveryDELMIAModel Based Process Planning 裝配工藝規(guī)劃第23頁基于MBD下游應用Model Based Process Planning 裝配工藝規(guī)劃第24頁3DCS

13、- Analyst CAA V5 basedStatistical tolerances analysis (Monte Carlo technology)Seamlessly integrated to CATIA V5Targeted for Variation Analysis specialistsQuick and easy tolerance analysis model creation Direct link to the CATIA D&TVisual tolerance deviation of CATIA bodiesVisual animation of the ass

14、embly sequence.Statistical tolerances analysis (Monte Carlo technology)Seamlessly integrated to CATIA V5Targeted for users with basic knowledge in GD&T and modeling principlesFor use in analyzing simple to moderate problemsProvide on-screen viewing of expected assembly variationEvaluate geometric fa

15、ctors in the robustness of designs and critical dimensions through an entire range of motionCommunicate results quickly and simultaneously3DCS- DesignerCAA V5 based基于MBD下游應用Model Based Tolerance Analyze 公差分析第25頁26基于MBD下游應用輸出 / 收益由 3D定義驅動機器人作業(yè)單元完整處理方案,在離線程序產生之間進行仿真驗證基于仿真驗證，降低了NC機床和機器人刀具路徑干涉風險因為離線編程降低

16、了機器人作業(yè)單元停工時間在給定裝配工藝流程圖中，管理和可視化仿真數(shù)據基于集成PLM數(shù)據庫環(huán)境，對機器人進行建立，仿真和離線編程Model Based Assembly Robot Simulation &ProgrammingPLM 配置 Mfg HubDELMIA Process EngineerV5 Robotics, V5 Machining, CAA Partners目標在V5 環(huán)境中建立和仿真機器人程序產生自動鉆鉚機離線程序第26頁DPM MachiningMachining Tolerances AssistantAccess/Reuse of Dimensioning and T

17、olerancing semantic attributes.Activate the 3D annotation display.Create 3D annotations on manufacturing features.Tolerance charting application.Automated generation of In-Process ModelsAutomated generation of Process DocumentationFull associativityIntegration with other DELMIA/CATIA products基于MBD下游

18、應用Model Based Part Process Planning 零件工藝第27頁檢測MetrologAutomatically generate the inspection Process.Compare the tolerance result computed from the measurements to the specification tolerance. 基于MBD下游應用Model Based Inspection 檢測工藝 第28頁可裝配性/可維護性驗證 裝配仿真第29頁可裝配性/可維護性驗證 系統(tǒng)裝配 電纜仿真第30頁可裝配性/可維護性驗證 自動路徑規(guī)劃第31頁

19、323D總裝生產線平衡驗證與優(yōu)化ObjectivesNavigate through assembly line in 3D contextline , station or workplace levelcheck sequence of tasks and run what if scenariosDistribute new processes to existing lines and check worker utilizationOptimize line due to cycle time changesValue Early 3D validation of balanced

20、processes solve problems on the assembly line at a time when cost changes are low No data preparation work for process planners between line balancing and 3D validation reduce engineering time more iterative loops between planning and validation Easy to understand overview of the line Improve commun

21、ication between all actors of final assembly linesValidate and optimize balanced assembly lines in a 3D context3D Balancing verification & Line optimizationPLM ConfigurationV5 DPM and MSD (Mfg System Definition)Driving customers/ReferencesNew in R18第32頁33工藝驅動MBOM目標對于配置EBOM， 基于裝配工藝流程約束建立和管理M-BOM 包含裝配

22、工藝有效性有效地定義和管理工藝構型輸出 / 收益驗證過MBOM結構，3D 裝配工藝自動產生工藝路線是裝配工藝規(guī)劃基礎防止了用于定義/管理和協(xié)調MBOM管理費用，降低了工藝員開發(fā)裝配工藝規(guī)劃數(shù)據時間經過裝配工藝自動建立和管理MBOM工藝驅動MBOMDELMIA 模塊DELMIA Process EngineerDPM Assembly withAssembly Process Planner第33頁34目標從帶構型3D定義中，建立和管理裝配工作指令, 交付和供給狀態(tài)插圖,和維護手冊輸出和收益基于在mhub中驗證協(xié)調過數(shù)據集，交付發(fā)放到車間3D MBD工作指令經過預定義指令庫，降低落實設計/制造更

23、改所需工作量布署輕易使用接口用于建立和顯示3D工作指令重用不一樣構型所公用工作指令使用相同技術用于建立維護手冊，和交付狀態(tài)/供給條件插圖直接輸入制造HUB中工藝規(guī)劃數(shù)據，經過3DVIA能夠方便地建立D工作指令, 交付狀態(tài)插圖, 和維護手冊Model Based Work Instruction 工藝規(guī)程 & 維護手冊PLM 配置DELMIA: PPR Navigator for Mfg Hub Conf (EPC) + DELMIA Work Instruction Composer (WKC) + Configuration & Effectivity (CEF) 3DVIA: 3DVIA

24、ComposerDELMIA Work Instruction ComposerDELMIAProcess Engineer3D基于MBD下游應用第34頁Design EngineerER AuthoringCATIA V5Engineering HubManufacturing EngineerER Consuming in Process PlanDELMIA DPM V5Load/Save Product Structure into Engineering HubLoad/Save Process Structure into Manufacturing HubManufacturin

25、g HubEng. Hub to Mfg. Hub BridgeBridge Administrator transfers from Eng. Hub to Mfg. Hub the Product Structure including ERM part instances with their effectivities (with CGR part geometry and FTA visualization under option control)Access to 3D part exact geometry and ER definition321Export to M.E.S

26、43D Master managementMBD Based Platform 第35頁在VPLM/CATIA中（EHUB）建立和保留ER模型3Equipped PanelPart1Part2ARM-XER -1Equipped PanelEBOM Part1Part2Part1.CATPartPart2.CATPartDV1DV2ARM-XDV3PRCARM-X.CATPartER -2An FT&A Object used to represent an ERLoad / Save Parts & ARMInstance / Reference LinkDV1Part1InstanceRe

27、ferenceDocument VersionV5 CATIA Link between ER & PartLegend第36頁在DPE/DPM(MHUB)中消耗或分配ERProcessViewS10Manufacturing Hub S10P10Op1Op2ProcessView P10Op1Op2Equipped PanelPart1ARM-XER -1ER -2PPRPart2Product ListProcess ListEquipped PanelPart1ARM-XPart2LegendRelation between Process & Product”Link between

28、Activity & EI ObjectLoad / save ProcessIdentifier of ER-1Identifier of ER-2Relation between Process & ARM with identifier of EI stored on the linkProductView V5 DELMIA 第37頁38設計工藝并行定義CATIAV5 3D product & resource designProduct & resource CGRsENOVIA LCA Product & resource lifecycle managementProduct & resourceCATPartCATPartDELMIA DPM - Product, process & resource simulationCATPart (incl. Design change notes)LCA VaultDELMIA DPE - Product, process & resource planningCATPart (Jigs & Tools)str