RPN-FMEA-的輸出教學(xué)講解課件

?RPN:FMEA的輸出?RPN

的計(jì)算:?潛在的失敗模式（FM）?失敗模式的影響（FME）?在一個(gè)制品到達(dá)顧客那里之前，發(fā)現(xiàn)失敗模式（FM）的可能性。RiskPrioritynumber:RPN?RPN:FMEA的輸出?RPN的計(jì)算:RPN=（嚴(yán)重度）Severity*（發(fā)生度）Occurrence*(檢出度）Detection?RPN不是制品的原始值.影響原因控制RPN

的計(jì)算RPN=（嚴(yán)重度）Severity*（發(fā)生度）Occur級別

severity

occurrence

detection

10無預(yù)警危險(xiǎn)

9

8

7

6

5

4

3

2

1

ex)RPN級有預(yù)警危險(xiǎn)主要功能損失主要作用執(zhí)行的減少2nd

執(zhí)行減少2nd

作用，執(zhí)行減少被大多數(shù)顧客注意到被部分顧客注意到少部分顧客注意到無影響很高:不可避免的失敗高:反復(fù)失敗中度:偶爾失敗低:很低失敗沒有失敗沒有檢出檢出可能性非常小幾乎不可能檢出檢出度很低低檢出度中度檢出度適度高檢出度高檢出度非常高檢出度幾乎確認(rèn)檢出級別severityoccurrencedetectRecommendedactionResponsibleperson,FinishdateActuallytakedactionseverityoccerrenceRPNUsingStstisticaltoolBB2000/1/15Samplingtestof1time在對策實(shí)施或，輸入變化后的結(jié)果step13.活動職責(zé) -負(fù)責(zé)人

.接觸點(diǎn) .部門 -完成日程step14.對策實(shí)施-實(shí)際活動-日程step15.RPN計(jì)算

-severity -occurrence -detection

detectionRecommendedResponsibleperson,111111101010101101011101010101101101?完成以下表格:5min?討論結(jié)果:10minoccurrence

severitydetection

result

behavior

練習(xí)!111111101010101101011101010101111111101010101101011101010101101101NoactionNoactionAction一般情況確?？刂浦饕獑栴}操作者未受失敗影響頻繁的失敗，檢出，成本要求occurrenceseveritydetection

結(jié)果

行為

Quiz!(結(jié)果)Noaction操作者受失敗影響ActionActionActionAction頻繁失敗，操作者受影響頻繁失敗，主要影響111111101010101101011101010101?如果RPN大于100

或失敗發(fā)生度，嚴(yán)重度，檢出度大于8的評價(jià)等級?

需建立改善措施。?在相關(guān)FMEA表格中標(biāo)注*。?如果不要求改善措施，在相關(guān)表格中標(biāo)注NOR。

根據(jù)RPN

采取的對策?如果RPN大于100或失敗發(fā)生度，嚴(yán)重度，檢出度6.ProcessFMEAchecklist準(zhǔn)備工作組成FMEA隊(duì)?相關(guān)信息確認(rèn)?Processmap（工序圖）制作processmap?在每一道工序找出Y因子？在每道工序中作Y因子表格？一般項(xiàng)目基本項(xiàng)目都包括了嗎？輸入函數(shù)每一道操作都清楚地標(biāo)明函數(shù)了嗎？FailureMode由FM可以清楚地得出這部分錯了嗎？一些由于FM造成的錯誤的特性表做出來了嗎？在FM中包括的檢出檢查和試驗(yàn)的表?缺陷部分的接受度對好的制品的拒絕度如果FM對下一道操作有不好的影響.一個(gè)FM記錄可以作為下一道操作的發(fā)生原因？一個(gè)失敗在下一道操作中能區(qū)分出來嗎?6.ProcessFMEAchecklist準(zhǔn)備工失敗影響對于設(shè)備，人員，顧客的危險(xiǎn)影響考慮了嗎？以下這些影響記錄了嗎？下一道操作下一個(gè)顧客,最終顧客傳遞方法政府限制條文失敗原因/機(jī)理在工序中可能出現(xiàn)的錯誤記錄了嗎？工序特點(diǎn)考慮了嗎？設(shè)計(jì)的弱點(diǎn)考慮了嗎？每道操作中資材考慮了嗎？操作人員考慮了嗎？當(dāng)時(shí)的管理狀況次品可以被檢查出來在結(jié)束一道工序后次品可以別檢出嚴(yán)重度根據(jù)FM標(biāo)準(zhǔn)的嚴(yán)重度分類了嗎？它與顧客產(chǎn)生的影響一致嗎？發(fā)生度預(yù)防控制考慮了嗎？檢出度在結(jié)束一道操作前，現(xiàn)有的控制條件下，根據(jù)檢出的可能性可以決定嗎？失敗影響當(dāng)時(shí)的管理狀況等級分類-主要特征和特有的相關(guān)控制已經(jīng)確認(rèn)了嗎？主要特征都由倒三角標(biāo)識了嗎？對于一個(gè)工序或某部分特征分析主要特征了嗎？主要特征和相關(guān)特殊控制措施通知負(fù)責(zé)設(shè)計(jì)的人員了嗎？RPN根據(jù)RPN大小順序排列了嗎？建議考慮到的主要特征產(chǎn)生的嚴(yán)重不良，采取的對策降低這種不良了嗎？對主要的特征進(jìn)行特別控制了嗎？所有的主要特征都考慮到拉嗎？負(fù)責(zé)執(zhí)行的人員指定了嗎？優(yōu)先考慮預(yù)防措施了嗎？措施消除或減少了危險(xiǎn)的FM了嗎？等級分類建議FMEA(example)-1根據(jù)FMEA流程..主要工程錄入變量：刻度精確度，DICY

用蒸汽加熱的水箱。processPrimaryprocessinputeffectcausecontrolFailuremodeDICYtankheatedwithsteamScaleaccuracyFMEA(example)-1根據(jù)FMEA流程.scale>0ScaleinaccurateScaleisnotsetwith0FMEA(example)-2?

根據(jù)錄入的主要工程的變量，記錄FM。processPrimaryprocessinputeffectcausecontrolFailuremodeDICYtankheatedwithsteamScaleaccuracyscale>0ScaleinaccurateScalFillinglowDMFFMEA(example)-3?

記錄由FM產(chǎn)生的影響。processPrimaryprocessinputeffectcausecontrolFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFFillinglowDMFFMEA(example)FMEA(example)-4WaterinJacketTankdelayimperfectfilling

記錄FM的原因。FillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolFMEA(example)-4WaterinJaFMEA是在最初的控制里面找到最初的不良。VisualcheckofJacket(SOP5681)Visualcheck(SOP5681)NoneFMEA(example)-5對每一個(gè)原因錄入現(xiàn)有管理方法。WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolFMEA是在最初的控制里面找到最初的不良。VisualcInstallationDMFwrongDMFfillingDMFinstallationaccuracyFMEA(example)-6Visualcheck(SOP5681)WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolVisualcheckofJacket(SOP5681)NoneInstallationwrongDMFfillingViscositydeviatedfromstandardFMEA(example)-7InstallationDMFwrongDMFfillingDMFinstallationaccuracyVisualcheck(SOP5681)WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolVisualcheckofJacket(SOP5681)NoneViscositydeviatedFMEA(exampNoneSystemfailureCan’tfollowSOPstandardFMEA(example)-8ViscositydeviatedfromstandardInstallationDMFwrongDMFfillingDMFinstallationaccuracyVisualcheck(SOP5681)WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolNoneSystemfailureCan’tfolloKeep,repairprocedure(SOP5821)/visualcheckWorkercertification/processauditFMEA(example)-9NoneSystemfailureCan’tfollowSOPstandardViscositydeviatedfromstandardInstallationDMFwrongDMFfillingDMFinstallationaccuracyVisualcheck(SOP5681)WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolKeep,repairprocedure(SOP582process/inputcauseoccurrencecontroldetectionRPNseverityFailuremodeeffectVisualcheckofJacket(SOP5681)Visualcheck(SOP5681)NoneDMFfilling/DMFinstalaccuracyWorkercertification/processauditscale>0InaccuratescalelowDMFfillingwrongDMFfilling3337722225163935185442175highDMFfillingFMEA(example)-10?

由產(chǎn)生原因分配嚴(yán)重度，發(fā)生度，檢出度等級。?RPN計(jì)算DICYtankheatedwithsteamScaleisnotsetwith0wrongDMFfillingViscositydeviatedfromstandardSystemfailureCan’tfollowSOPstandardWaterinJacketTankdelayimperfectscaleKeep,repairprocedure(SOP5821)/visualcheckprocesscauseoccurrencecontroldwrongDMFfilling755175ImperfectscaleNone32954Systemfailure72342DMFfilling/DMFinstalaccuracy

Tankdelay32318WaterinJacketscale>03216FMEA(example)RPN大小排列process/inputcauseOccurrencecontrolDetectionRPNseverityFailuremodeeffectDMFfilling/DMFinstalaccuracyViscositydeviatedfromstandardScaleisnotsetwith0wrongDMFfillingInaccuratescalewrongDMFfillingViscositydeviatedfromstandardhighDMFfillinglowDMFfillingDICYtankheatedwithsteam/scaleaccuracyDICYtankheatedwithsteam/scaleaccuracyDICYtankheatedwithsteam/scaleaccuracyCan’tfollowSOPstandardWorkercertification/processauditKeep,repairprocedure(SOP5821)/visualcheckVisualcheck(SOP5681)VisualcheckofJacket(SOP5681)wrongDMFfilling755175ImperfFoolproofdesignConfirmscaledaybydayprocess/inputnecessarymeasure7551753295472342323183216FMEA(example)-11?

必要測定的決定(假設(shè)只有高分?jǐn)?shù)的RPN)causeOccurrencecontrolDetectionRPNSeverityFailuremodeeffectDMFfilling/DMFinstalaccuracyDICYtankheatedwithsteam/scaleaccuracyDMFfilling/DMFinstalaccuracy

DICYtankheatedwithsteam/scaleaccuracyDICYtankheatedwithsteam/scaleaccuracywrongDMFfillingscale>0Scaleisnotsetwith0wrongDMFfillingInaccuratescaleViscositydeviatedfromstandardwrongDMFfillingViscositydeviatedfromstandardhighDMFfillinglowDMFfillingImperfectscaleSystemfailureTankdelayWaterinJacketCan’tfollowSOPstandardNoneWorkercertification/processauditKeep,repairprocedure(SOP5821)/visualcheckVisualcheck(SOP5681)VisualcheckofJacket(SOP5681)FoolproofdesignConfirmscalecauseOccurrencecontrolDetectionRPN55175295423422318216necessarymeasure721400001OccurrenceDetectionRPNAuto-DMFfillingmachine8/96takenactionseveritySZPQFoolproofdesignResp.FMEA(example)-12?相關(guān)的測定，文件?RPN重新計(jì)算ImperfectscaleSystemfailureTankdelayWaterinJacketCan’tfollowSOPstandardNoneWorkercertification/processauditKeep,repairprocedure(SOP5821)/visualcheckVisualcheck(SOP5681)VisualcheckofJacket(SOP5681)ConfirmscaledaybydaycauseOccurcontrolDetecRPN55175

方法1:C&EMatrixFocus-在C&Ematrix分析中從分?jǐn)?shù)最高的輸入因子開始。-以上輸入因子需記錄在FMEA表格中。-計(jì)算RPN,以最高的RPNFM來改善控制方法.-對于其他的輸入因子，F(xiàn)MEA也要記錄。method2:FMEAFocus-在FMEA中記錄失敗模式和影響。-關(guān)于高嚴(yán)重度，多發(fā)原因的失敗模式，要評價(jià)發(fā)生可能性。-關(guān)于高嚴(yán)重度（發(fā)生度*嚴(yán)重度），評價(jià)現(xiàn)今的控制情況。-關(guān)于最高的RPN項(xiàng)目，改善控制方法。FMEA使用方法方法1:C&EMatrixFocusm

方法3:理解方法途徑-對小型工程有益-從第一道一直到最后一道工程都需記錄在FMEA工作表中。-對所有的原因，進(jìn)行嚴(yán)重度，發(fā)生度，檢出度的分?jǐn)?shù)計(jì)算。-對分?jǐn)?shù)最高RPN，改善控制方式。

方法4:SuperFocused-制作Pareto圖,對主要不良進(jìn)行分類,納入FM。-對于不良或失敗模式，集中于FMEA.-目標(biāo):FM終結(jié)。方法3:理解方法途徑方法4:SuperFocu?RPN:FMEA的輸出?RPN

的計(jì)算:?潛在的失敗模式（FM）?失敗模式的影響（FME）?在一個(gè)制品到達(dá)顧客那里之前，發(fā)現(xiàn)失敗模式（FM）的可能性。RiskPrioritynumber:RPN?RPN:FMEA的輸出?RPN的計(jì)算:RPN=（嚴(yán)重度）Severity*（發(fā)生度）Occurrence*(檢出度）Detection?RPN不是制品的原始值.影響原因控制RPN

的計(jì)算RPN=（嚴(yán)重度）Severity*（發(fā)生度）Occur級別

severity

occurrence

detection

10無預(yù)警危險(xiǎn)

9

8

7

6

5

4

3

2

1

ex)RPN級有預(yù)警危險(xiǎn)主要功能損失主要作用執(zhí)行的減少2nd

執(zhí)行減少2nd

作用，執(zhí)行減少被大多數(shù)顧客注意到被部分顧客注意到少部分顧客注意到無影響很高:不可避免的失敗高:反復(fù)失敗中度:偶爾失敗低:很低失敗沒有失敗沒有檢出檢出可能性非常小幾乎不可能檢出檢出度很低低檢出度中度檢出度適度高檢出度高檢出度非常高檢出度幾乎確認(rèn)檢出級別severityoccurrencedetectRecommendedactionResponsibleperson,FinishdateActuallytakedactionseverityoccerrenceRPNUsingStstisticaltoolBB2000/1/15Samplingtestof1time在對策實(shí)施或，輸入變化后的結(jié)果step13.活動職責(zé) -負(fù)責(zé)人

.接觸點(diǎn) .部門 -完成日程step14.對策實(shí)施-實(shí)際活動-日程step15.RPN計(jì)算

-severity -occurrence -detection

detectionRecommendedResponsibleperson,111111101010101101011101010101101101?完成以下表格:5min?討論結(jié)果:10minoccurrence

severitydetection

result

behavior

練習(xí)!111111101010101101011101010101111111101010101101011101010101101101NoactionNoactionAction一般情況確?？刂浦饕獑栴}操作者未受失敗影響頻繁的失敗，檢出，成本要求occurrenceseveritydetection

結(jié)果

行為

Quiz!(結(jié)果)Noaction操作者受失敗影響ActionActionActionAction頻繁失敗，操作者受影響頻繁失敗，主要影響111111101010101101011101010101?如果RPN大于100

或失敗發(fā)生度，嚴(yán)重度，檢出度大于8的評價(jià)等級?

需建立改善措施。?在相關(guān)FMEA表格中標(biāo)注*。?如果不要求改善措施，在相關(guān)表格中標(biāo)注NOR。

根據(jù)RPN

采取的對策?如果RPN大于100或失敗發(fā)生度，嚴(yán)重度，檢出度6.ProcessFMEAchecklist準(zhǔn)備工作組成FMEA隊(duì)?相關(guān)信息確認(rèn)?Processmap（工序圖）制作processmap?在每一道工序找出Y因子？在每道工序中作Y因子表格？一般項(xiàng)目基本項(xiàng)目都包括了嗎？輸入函數(shù)每一道操作都清楚地標(biāo)明函數(shù)了嗎？FailureMode由FM可以清楚地得出這部分錯了嗎？一些由于FM造成的錯誤的特性表做出來了嗎？在FM中包括的檢出檢查和試驗(yàn)的表?缺陷部分的接受度對好的制品的拒絕度如果FM對下一道操作有不好的影響.一個(gè)FM記錄可以作為下一道操作的發(fā)生原因？一個(gè)失敗在下一道操作中能區(qū)分出來嗎?6.ProcessFMEAchecklist準(zhǔn)備工失敗影響對于設(shè)備，人員，顧客的危險(xiǎn)影響考慮了嗎？以下這些影響記錄了嗎？下一道操作下一個(gè)顧客,最終顧客傳遞方法政府限制條文失敗原因/機(jī)理在工序中可能出現(xiàn)的錯誤記錄了嗎？工序特點(diǎn)考慮了嗎？設(shè)計(jì)的弱點(diǎn)考慮了嗎？每道操作中資材考慮了嗎？操作人員考慮了嗎？當(dāng)時(shí)的管理狀況次品可以被檢查出來在結(jié)束一道工序后次品可以別檢出嚴(yán)重度根據(jù)FM標(biāo)準(zhǔn)的嚴(yán)重度分類了嗎？它與顧客產(chǎn)生的影響一致嗎？發(fā)生度預(yù)防控制考慮了嗎？檢出度在結(jié)束一道操作前，現(xiàn)有的控制條件下，根據(jù)檢出的可能性可以決定嗎？失敗影響當(dāng)時(shí)的管理狀況等級分類-主要特征和特有的相關(guān)控制已經(jīng)確認(rèn)了嗎？主要特征都由倒三角標(biāo)識了嗎？對于一個(gè)工序或某部分特征分析主要特征了嗎？主要特征和相關(guān)特殊控制措施通知負(fù)責(zé)設(shè)計(jì)的人員了嗎？RPN根據(jù)RPN大小順序排列了嗎？建議考慮到的主要特征產(chǎn)生的嚴(yán)重不良，采取的對策降低這種不良了嗎？對主要的特征進(jìn)行特別控制了嗎？所有的主要特征都考慮到拉嗎？負(fù)責(zé)執(zhí)行的人員指定了嗎？優(yōu)先考慮預(yù)防措施了嗎？措施消除或減少了危險(xiǎn)的FM了嗎？等級分類建議FMEA(example)-1根據(jù)FMEA流程..主要工程錄入變量：刻度精確度，DICY

用蒸汽加熱的水箱。processPrimaryprocessinputeffectcausecontrolFailuremodeDICYtankheatedwithsteamScaleaccuracyFMEA(example)-1根據(jù)FMEA流程.scale>0ScaleinaccurateScaleisnotsetwith0FMEA(example)-2?

根據(jù)錄入的主要工程的變量，記錄FM。processPrimaryprocessinputeffectcausecontrolFailuremodeDICYtankheatedwithsteamScaleaccuracyscale>0ScaleinaccurateScalFillinglowDMFFMEA(example)-3?

記錄由FM產(chǎn)生的影響。processPrimaryprocessinputeffectcausecontrolFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFFillinglowDMFFMEA(example)FMEA(example)-4WaterinJacketTankdelayimperfectfilling

記錄FM的原因。FillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolFMEA(example)-4WaterinJaFMEA是在最初的控制里面找到最初的不良。VisualcheckofJacket(SOP5681)Visualcheck(SOP5681)NoneFMEA(example)-5對每一個(gè)原因錄入現(xiàn)有管理方法。WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolFMEA是在最初的控制里面找到最初的不良。VisualcInstallationDMFwrongDMFfillingDMFinstallationaccuracyFMEA(example)-6Visualcheck(SOP5681)WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolVisualcheckofJacket(SOP5681)NoneInstallationwrongDMFfillingViscositydeviatedfromstandardFMEA(example)-7InstallationDMFwrongDMFfillingDMFinstallationaccuracyVisualcheck(SOP5681)WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolVisualcheckofJacket(SOP5681)NoneViscositydeviatedFMEA(exampNoneSystemfailureCan’tfollowSOPstandardFMEA(example)-8ViscositydeviatedfromstandardInstallationDMFwrongDMFfillingDMFinstallationaccuracyVisualcheck(SOP5681)WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolNoneSystemfailureCan’tfolloKeep,repairprocedure(SOP5821)/visualcheckWorkercertification/processauditFMEA(example)-9NoneSystemfailureCan’tfollowSOPstandardViscositydeviatedfromstandardInstallationDMFwrongDMFfillingDMFinstallationaccuracyVisualcheck(SOP5681)WaterinJacketTankdelayimperfectfillingFillinglowDMFprocessPrimaryprocessinputeffectcauseFailuremodescale>0DICYtankheatedwithsteamScaleaccuracyScaleinaccurateScaleisnotsetwith0FillinghighDMFFillingwrongDMFcontrolKeep,repairprocedure(SOP582process/inputcauseoccurrencecontroldetectionRPNseverityFailuremodeeffectVisualcheckofJacket(SOP5681)Visualcheck(SOP5681)NoneDMFfilling/DMFinstalaccuracyWorkercertification/processauditscale>0InaccuratescalelowDMFfillingwrongDMFfilling3337722225163935185442175highDMFfillingFMEA(example)-10?

由產(chǎn)生原因分配嚴(yán)重度，發(fā)生度，檢出度等級。?RPN計(jì)算DICYtankheatedwithsteamScaleisnotsetwith0wrongDMFfillingViscositydeviatedfromstandardSystemfailureCan’tfollowSOPstandardWaterinJacketTankdelayimperfectscaleKeep,repairprocedure(SOP5821)/visualcheckprocesscauseoccurrencecontroldwrongDMFfilling755175ImperfectscaleNone32954Systemfailure72342DMFfilling/DMFinstalaccuracy

Tankdelay32318WaterinJacketscale>03216FMEA(example)RPN大小排列process/inputcauseOccurrencecontrolDetectionRPNseverityFailuremodeeffectDMFfilling/DMFinstalaccuracyViscositydeviatedfromstandardScaleisnotsetwith0wrongDMFfillingInaccuratescalewrongDMFfillingViscositydeviatedfromstandardhighDMFfillinglowDMFfillingDICYtankheatedwithsteam/scaleaccuracyDICYtankheatedwithsteam/scaleaccuracyDICYtankheatedwithsteam/scaleaccuracyCan’tfollowSOPstandardWorkercertification/processauditKeep,repairprocedure(SOP5821)/visualcheckVisualcheck(SOP5681)VisualcheckofJacket(SOP5681)wrongDMFfilling755175ImperfFoolproofdesignConfirmscaledaybydayprocess/inputnecessarymeasure7551753295472342323183216FMEA(examp