鑄件質(zhì)量控制計劃(中英文范本)

QualityControlPlan質(zhì)量控制計劃,,,,,,,,,,,,

,,,,,,,,,,,,,

■Prototype樣件,□Prelaunch試生產(chǎn),□Production生產(chǎn),ContactPerson/Tel.聯(lián)系人和電話,,,,Date(Original):報告日期,,,,,

ControlPlanNo.:控制計劃編號,,,Xieshixiang,,,,06/29/2011,,,,,

PartNo./LatestChangeLevel料號/最近版本,,,ProjectTeam:項目組成員,,,,CustomerPlantApproval/Date(ifneeded):客戶確認/日期,,,,,

BR3014216Q,,,"xieshixiang,changlianbo,liuzhibin",,,,,,,,,

PartName/Description零件名稱/描述,,,SupplierPlantApproval/Date:供應(yīng)商確認/日期,,,,CustomerQualityApproval/Date(ifneeded):客戶質(zhì)量部確認/日期,,,,,

"BOSS,PIPINGMANF,SS3/4″NPT",,,,,,,,,,,,

Supplier/Plant:供應(yīng)商名稱,,SupplierCode:供應(yīng)商編號,OtherApproval/Date(ifneeded):其它確認日期(如果需要的話),,,,OtherApproval/Date(ifneeded):其它確認/日期,,,,,

BROADEN,,,,,,,,,,,,

Part/ProcessNumber產(chǎn)品/工序編號,ProcessName/OperationDescription過程名/操作描述,Device/ToolsforMfg工具/機器,Characteristics特性,,,Measurement測量,Evaluation/Measurement量具,Samplesize樣品數(shù)量,"Samplefrequency

頻率","ControlMethod控制方法

",ReactionPlan應(yīng)對方法,

,,,No.序號,CheckPoints檢測點,,Product/ProcessSpec./tolerance產(chǎn)品/工序說明/公差,,,,,,

01,進貨檢驗Receivinginspection,,01,"鋼料

Rawmaterial",,"化學(xué)成分：Chemicalcomposition

C:<0.08,

Si;<1.0,

Mn:<2.0,

Cr:18~20,

Ni:6~10.5,

無油,nooli","材質(zhì)證明

光譜分析儀Materialcertification;Spectrometer

Calibratethespectrometremachine1timeeachyear.andcalibratethestandardsamples1timeeachshift.

",1pcs,"每批

Eachpurchase,

eachlot.

","標識原材料與證明文件；

光譜分析

物料采購驗收單

RawMaterialIdentificationandmaterialcertification;

Labcertification;

Incominginspectionrecords","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.","Theseareallthesamereactionplans.Howisnon-confomringmaterialcontained?

TheQAvaluetheaffectofthenonconfirmingmaterial.makethedisposition:returnsoraccepted.

"

,,,02,"合金成分

Alloychemicalcomposition

",,"鎳板符合標準GB6516-86

NickelaccordingtoGB6516-86","質(zhì)保書

MaterialQualitycertificationsupplier'scertification",1pcs,"每批

Eachpurchase,

eachlot.","質(zhì)保書

MaterialQualitycertification

Referenceprocess16","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition..",

,,,,,,"鉬鐵符合標準GB/T3649-87

MoFeaccordingtoGB/T3649-87","質(zhì)保書

MaterialQualitycertification

supplier'scertification",1pcs,"每批

Eachpurchase,

eachlot.","質(zhì)保書

MaterialQualitycertification

Referenceprocess16","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,03,"蠟料

WaxMaterial",,"軟化點：70-80℃

針入度（25℃）/10-1mm：5-9

線收縮率（%）：0.9-1.1

灰分含量（%）：≤0.05

Softeningpoint:70-80℃

Penetration(25℃)/10-1mm：5-9

Contractionrate(%):0.9-1.1

Ash(%)：≤0.05","1質(zhì)保書

2第三方實驗室報告

1.MaterialQualitycertificationprovidedbysuppliereachlot;

2.Outsidelabtestreport",1times,"每6個月

Each6months

","定期送檢

Periodicallysendtooutsidetestlabeach6months

Brodencheckontractionrate(%)and

Ash(%),

1timeseachmonth.","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.

MRBhandle,returntosupplier.",

,,,,,,,,,,,,,

,,,04,"硅溶膠

Solicagel

",,"外觀：無懸浮物

Novisiblefloatingparticles

Nosiliconeindiscerptible","目測

Visualinspection

",1pcs,"每批

Eachpurchase,

eachlot.","物料采購驗收單

Broaden'sincominginspectionreport.","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.

MRBhandle,returntosupplier.",

,,,,,,SiO2:29-31%,"實驗室

Labtest",1pcs,"每批

Eachpurchase,

eachlot.","實驗室檢驗證明

Labcertification

INCOMINGINSPECTIONREPORT

","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,05,"鋯粉

zirconpowder",,"粒度：48um(300目）

Granularsize:48um（300mesh)","實驗室

Labtest

",1pcs,"每批

Eachpurchase,

eachlot.","實驗室檢驗證明

INCOMINGINSPECTIONREPORT","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,06,"鋯砂

zirconsand",,"粒度：150um(100目)

GranularSize:150um(100mesh)","實驗室

Labtest

",1pcs,"每批

Eachpurchase,

eachlot.","實驗室檢驗證明

INCOMINGINSPECTIONREPORT","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,07,"莫來粉

Mullitepowder",,"粒度：75um(200目)

GranularSize:75um(200mesh)","實驗室

Labtest

IsthereanASTMstandardbeingfollowed?

ThereisnoASTMstandard,andnoGBstandardalso.becausetherearedifferentconditionsindifferentplant..eachfactoryhaveintermalstandard.Broden'sinternalstandardseethepicture.",1pcs,"每批

EachlotWhatdefinesalot?

Eachpurchase,

eachlot.","實驗室檢驗證明

Labcertification

Internalorexternal?

Broaden'slabcertification.","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,08,"莫來細砂

Mullitesand",,"粒度：250-550um(30-60目)

GranularSize:250-550um(30-60mesh)","實驗室

Labtest

",1pcs,"每批

Eachpurchase,

eachlot.","實驗室檢驗證明

INCOMINGINSPECTIONREPORT","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,09,"莫來粗砂

Mullitesand",,"粒度：550-1000um(16-30目)

GranularSize:550-1000um(16-30mesh)","實驗室

Labtest

",1pcs,"每批

Eachpurchase,

eachlot.","實驗室檢驗證明

INCOMINGINSPECTIONREPORT","采購員填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

02,蠟料制備Waxpreparation,"脫水桶

Dehydratetank",01,"脫水溫度

Dehydratetemperature",,"脫水溫度:105-120℃

Dehydratetemperature:105-120℃","自動溫控儀

顯示器

報警器

Automatictemperaturecontroller

Monitorandtrack

Alarms","連續(xù)

Throughout.

PLCcontrol","每桶

Eachtank","報警器

Machinealarms","停止生產(chǎn)并通知工程師調(diào)整。

Theoperatortoinformtheengineeradjust.","Howaretheadjustmentsmaintained?

Howdoestheoperatorknowwhentomakeanadjustment?

Whataretheoperatorscheckingtoo?

Whathappenstoallthebadproductidentified?

"

,,,02,"脫水時間

Dehydratetime",,"脫水時間:≥12h

Dehydratetime:≥12h","計時器

Timer

",1,"每桶

Eachtank

≥12h

","記錄

Manualtracking

TheoperatortofillinTheDehydrateTimeRecord,recordthestarttimeandtheendtime","操作者自行調(diào)整

Theoperatortoadjust",

,,"靜置桶

Precipitationtank",01,"靜置溫度

Precipitationtemperature",,"靜置溫度70-85℃

Temperature70-85℃","自動溫控儀

顯示器

報警器

Automatictemperaturecontroller

Monitorandtrack

Alarms","連續(xù)

Throughout.

PLCcontrol","每桶

Eachtank

≥12h","報警器

Machinealarms

Whentheprecipitationtemperatureisn'tinthetolance.weknowitimmediately.","停止生產(chǎn)并通知工程師調(diào)整。

Theoperatortoinformtheengineeradjust.",

,,,02,"靜置時間

Precipitationtime",,"靜置時間:≥12h

Stilltime:≥12h","計時器

Timer",1,"每桶

Eachtank

≥12h","記錄

Manualtracking

TheoperatorfillinThePrecipitationTimeRecord,recordthestarttimeandtheendtime

","操作者自行調(diào)整

Theoperatortoadjust",

03,"制造蠟?zāi)?/p>

Makewaxmodel","全自動射蠟機

Automaticwaxinjectionmachine",01,"射蠟壓力

Injectingpressure",,"射蠟壓力：2.5-3.5MPa

Pt=2.5~3.5MPa;

","壓力表

Pressuremeter

calbrated2timeeveryyear

",1times,"每小時

1hour","記錄

Manualtracking

TheoperatortofillinTheInjectingPressureRecord,recordthepressure1timeseachhour.","停止生產(chǎn)并通知工程師調(diào)整。

Theoperatortoinformtheengineertorecheckandadjust.",

,,,02,"射蠟溫度

Injectingtemperature",,"射蠟溫度：58-60℃

Temperature:58-60℃","測溫儀

Temperaturetester

calbrated2timeeveryyear

",1times,"每小時

1hour","記錄

Manualtracking

TheoperatortofillinTheInjectingTemperatureRecord,recordthetemperature1timeseachhour.","停止生產(chǎn)并通知工程師調(diào)整。

Theoperatortoinformtheengineertorecheckandadjust.",

,,,03,"射蠟時間

Injectingtime",,"射蠟時間：35+/-0.5s

Time:35+/-0.5s

","計時器

Timer

calbrated2timeeveryyear",100%,連續(xù)Continuous,"自動控制

Automaticstopwhentotime","停止生產(chǎn)并通知工程師調(diào)整。

Theoperatortoinformtheengineertorecheckandadjust.",

04,"修蠟

Decoratewaxmodel","專用刀具

Specialtool",01,"外觀

Appearance",,"無飛邊,毛刺

Noburrsandflashing","目測

Visualinspection",100%,連續(xù)Continuous,"自檢

Self-inspectionperinspectionsheet

","自檢并返修

Theoperatortorecheckandrework",

05,"檢驗

WaxmodelInspection",,01,"外觀

Appearance",,"無飛邊,毛刺

Noburrsandflashing","目測

Visual",100%,連續(xù)Continuous,"專檢記錄

Processinspectionrecord

","通知操作者停止工作，并進行自檢自修。

Informtheoperatortorecheckthewaxparts.Reworkedorrejected.",

,,,02,"尺寸

Waxdimensions",,"蠟件尺寸符合圖紙要求

Accordingtocastingpartdrawing

","卡尺

Caliper

calibrated1timeevery6months",5pcs,"Every2H

",,,

,,,,,,,,,,,,,

06,"組樹

Waxmodelsassembling","電烙鐵

Electriciron",01,"外觀

Appearance",,"組樹方式符合工藝要求

WaxtreeaccordingtoInstructionandsamplepicture","目測

Visual",100%,連續(xù)Continuous,"自檢

Self-inspection

Theoperatorshoudcheckthewaxtreeismeettherequirementsornot.","返工或報廢

Reworkedorrejected",

,,,,,,,,2pcs,2h,"專檢記錄

Processinspectionrecord

Theinspectorshoudcheckthewaxtreeismeettherequirementsornot.andrecordthesamplesizeandfrequency","通知操作者停止工作，并進行自檢。

Toinformtheoperatortorecheck,reworkedorrejected.",

07,"面層沾漿制殼

Baselayerdippingandcoating

","漿料機

淋砂機

浮砂機

恒溫恒濕機

鋯粉

鋯砂

Slurrytank&Sandcoatingdevice&

Humidistat&dryingdevice

zirconpowder

zirconsand",01,"粘度

Viscosityofbaselayer",,"面層粘度：35~40s

Viscosityofbaselayer:35~40S","標準流杯和計時器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeeveryyear

","5次

5times","每天

2-3timeseachshift","專檢記錄

Processinspectionrecord","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,02,"濕度

humidityofbaselayerroom",,"面層濕度：50-70%RH

humidityofbaselayer:

50-70%RH","濕度計

Hygrometer

calbrated2timeeveryyear","5次

5times","每天

2-3timeseachshift","專檢記錄

Processinspectionrecord

Thereportincludehumidityandtime.","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,03,"干燥時間

Dryingtime",,"干燥時間：6-12h

Dryingtime:6-12h","計時器

Timer

",100%,"每棵

eachtree",,"調(diào)整并再檢查

Theoperatortoadjustandrecheck",

08,"過渡層沾漿制殼

Thesecondlayerdippingandcoating

","漿料機

淋砂機

浮砂機

恒溫恒濕機

莫來粉

莫來砂

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder

Mullitesand",01,"粘度

Viscosityofthesecondlayer",,"過渡層粘度：13-15s

Viscosityofthesecondlayer:13-15S","標準流杯和計時器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear","5次

5times","每天

2-3timeseachshift","專檢記錄

Processinspectionrecord

Thereportincludetheslurryviscosityandtime.

","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,02,"濕度

humidityofthesecondlayerroom",,"面層濕度：40-60%RH

humidityofthesecondlayer:

40-60%RH","濕度計

Hygrometer

calbrated1timeseveryyear","5次

5times","每天

2-3timeseachshift",,"調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,03,"干燥時間

Dryingtime",,"干燥時間：12-24h

Dryingtime:12-24h","計時器

Timer

",100%,"每棵

eachtree","記錄

Manualtracking

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

09,"第三層沾漿制殼

Thethirdlayerdippingandcoating","漿料機

淋砂機

浮砂機

恒溫恒濕機

莫來粉

莫來砂

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder

Mullitesand",01,"粘度

Viscosityofbaselayer",,"第三層粘度：11-13s

Viscosityofthethirdlayer:11-13S","標準流杯和計時器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear

","5次

5times","每天

2-3timeseachshift","專檢記錄

Processinspectionrecord

Thereportincludetheslurryviscosityandtime.","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,02,"濕度

humidityofthethirdlayerroom",,"面層濕度：40-60%RH

humidityofthethirdlayer:

40-61%RH","濕度計

Hygrometer

calbrated1timeseveryyear","5次

5times","每天

2-3timeseachshift",,"調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,03,"干燥時間

Dryingtime",,"干燥時間：≥24h

Dryingtime:≥24h","計時器

Timer

calbrated1timeseveryyear",100%,"每棵

eachtree","記錄

Manualtracking

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

10,"第四層沾漿制殼

Thefourthlayerdippingandcoating","漿料機

淋砂機

浮砂機

恒溫恒濕機

莫來粉

莫來砂

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder

Mullitesand

",01,"粘度

Viscosityofthe4thlayer",,"第四層粘度：11-13s

Viscosityofthe4thlayer:11-13S","標準流杯和計時器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear

","5次

5times","每天

2-3timeseachshift","專檢

Processinspectionrecord","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,02,"濕度

humidityofthe4thlayerroom",,"面層濕度：40-60%RH

humidityofthe4thlayer:

40-60%RH","濕度計

Hygrometer

calbrated1timeseveryyear","5次

5times","每天

2-3timeseachshift","專檢

Processinspectionrecord","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,03,"干燥時間

Dryingtime",,"干燥時間：≥24h

Dryingtime:≥24h","計時器

Timer

calibrated1timeeachyear",100%,"每棵

eachtree","記錄

Manualtracking

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

11,"第五層沾漿制殼

The5thlayerdippingandcoating","漿料機

淋砂機

浮砂機

恒溫恒濕機

莫來粉

莫來砂

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder

Mullitesand",01,"粘度

Viscosityofthe5thlayer",,"第四層粘度：11-13s

Viscosityofthe5thlayer:11-13S","

標準流杯和計時器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear

","5次

5times","每天

2-3timeseachshift","專檢

Processinspectionrecord","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,02,"濕度

humidityofthe5thlayerroom",,"面層濕度：40-60%RH

humidityofthe5thlayer:

40-60%RH","濕度計

Hygrometer

calibrated1timeeachyear","5次

5times","每天

2-3timeseachshift","專檢

Processinspectionrecord","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,03,"干燥時間

Dryingtime",,"干燥時間：≥24h

Dryingtime:≥24h","計時器

Timer

calibrated1timeeachyear",100%,"每棵

eachtree","記錄

Processinspectionrecord

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

12,"第六層沾漿制殼

The6thlayerdippingandcoating","漿料機

淋砂機

浮砂機

恒溫恒濕機

莫來粉

Slurrytank&Sandcoatingdevice&

Humidistat

Mullitepowder",01,"粘度

Viscosityofthe6thlayer",,"第四層粘度：11-13s

Viscosityofthe6thlayer:11-13S","標準流杯和計時器

viscositycupandtimer

Wechecktheviscosity5timesoneday.

calbrated2timeseveryyear

","5次

5times","每天

2-3timeseachshift","專檢

Processinspectionrecord","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,02,"濕度

humidityofthe6thlayerroom",,"面層濕度：40-60%RH

humidityofthe6thlayer:

40-60%RH","濕度計

Hygrometer

calibrated1timeeachyear","5次

5times","每天

2-3timeseachshift","專檢

Processinspectionrecord","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,03,"干燥時間

Dryingtime",,"干燥時間：≥24h

Dryingtime:≥24h","計時器

Timer

calibrated1timeeachyear",100%,"每棵

eachtree","記錄

Manualtracking

TheoperatortofillinTheDryingTimeRecord,recordthedryingtime.","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

13,"脫蠟

De-waxing","蒸氣脫蠟釜

Steamde-waxingautoclave

",01,"脫蠟壓力

Steampressure",,"蒸氣壓力0.65~0.8MPa

Steampressure:

0.65~0.8MPa","壓力表

Pressuremeter

calibrated1timehalfayear",1time,"每爐

Eachfurnacepershift

","記錄

Manualtracking

TheoperatortofillinTheDewaxedRecord,recordthedewaxpressure.","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,02,"脫蠟時間

De-waxingtime",,"脫蠟時間：15-20分鐘

time:15-20min","計時器

Timer",1time,"每爐

Eachfurnacepershift

","報警器

Timeralarm","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,03,"型殼質(zhì)量

Qualityofshell",,"無裂殼

Nocracks","目視

Visualinspection

Broadensatndard

Nocracksontheshell.

",100%,連續(xù)Continuous,"記錄

Manualtracking

TheoperatortofillinTheDewaxedRecord,recordthebadshells.

Repairedorrejected","報廢

Rejectedandrecycled

",

14,"型殼焙燒

Shellbaking","型殼焙燒爐

Bakingfurnace",01,"焙燒溫度

Bakingtemperature",,"溫度:1100~1200℃,

Temperature:1100~1200℃;

","熱電偶

TC",1time,"每爐

Eachfurnacepershift

","記錄

Recordedthetemperatureanbakingtime

","調(diào)整并再檢查

Theoperatortoadjustandrecheck",

,,,02,"焙燒時間

Bakingtime",,"時間：30-45分鐘

Time:30-45minutes

Thefurnacesizeis2000×2500×1000

about160-200pcs

熱電偶

TCcontrolthetemperture

","計時器

Timer

calibrated1timeeachyear",1time,"每爐

Eachfurnacepershift

","報警器

Timeralarm","調(diào)整

Theoperatortoadjust",

15,"熔煉

Melting","中頻爐（200Kg)

IFfurnace(200kg)",01,"配料

Alloyingingredient

",,"304原料:185kg

鎳：5kg

鉬鐵：10kg

304rawmaterial:185kg

Nickel:5kg

MoFe:10kg

","稱

benchscale

calibrated2timeseachyear

",1time,"每爐

Eachfurnacepershift

","自檢專檢

Self-inspectionandspecialinspection

Recordtheweightofeverykindofrawmaterial.","調(diào)整

Theoperatortoadjust",

,,,02,"熔煉溫度

RefiningTemperature",,1610~1630℃,"測溫儀

Temperaturetester

calbrated1timeseachyear

Theoperatorwriteinthereport.

RefiningTemperatureshouldbein1610-1630℃

","1time

","每爐

Eachfurnacepershift

","自檢專檢

Self-inspectionandspecialinspection

Theactualrefiningtemperureshouldbecollected.","調(diào)整

Theoperatortoadjust",

16,"爐前光譜分析

Chemicalanalyze","光譜儀

試塊

Spectrometer

Testblock",01,"合金成分

Alloychemicalcomposition

",,"化學(xué)成分:CF8MASTMA351

ChemicalcompositionaccordingtoASTMA351

C:≤0.08,

Si;≤1.5,

Mn:≤1.5,

Cr:18.0~21.0,

Ni:9.0~12.0,

Mo:2.0-3.0","光譜室評估

Labevaluation

Broaden'slab.",1time,"每爐

Eachfurnacepershift

","專檢

Processinspectionrecord

Theactualchemicalcompositioniscollected

Putthedataintotheinspectionrecordandkeeptherecordfor5years","調(diào)整

Theinspectorinformedtheoperatortoadjust",

17,"澆注

Pouring","中頻爐（200Kg)

IFfurnace(200kg",01,"鋼液溫度

Thesteeltemperature",,"鋼溫:1610~1630℃

Temperatureofsteel:1610~1630℃","測溫儀

Temperaturetester

calbrated1timeeachyear

Theoperatorwriteinthereport.

RefiningTemperatureshouldbein1610-1630℃

",1time,"每爐

EachfurnaceProcessinspectionrecord

","自檢專檢

Self-inspectionandspecialinspection

Theactualrefiningtemperureshouldbecollected.","調(diào)整

Theoperatortoadjust",

,,,02,"澆注速度

Pouringrate",,"每串3~5S

Pouringrate:3~5S/tree","計時器

Timer

calibrated2timeseachyear

",100%,連續(xù)Continuous,"專檢

Processinspectionrecord

Theactualpouringtimeiscollected","調(diào)整

Theoperatortoadjust",

18,"冷卻

Cooling",,01,"冷卻時間

Coolingtime",,"冷卻時間至少4小時

Coolingtimeisnotlessthan4hours","計時器

Timer","每棵

Eachtree",100%,"自檢

Self-inspection

Thereisnodataneedtocollected.wejustseetheo'clock,oh,thecoolingtimehasmorethan4hours,wecoulddothenextstep.","調(diào)整

Theoperatortoadjust",

19,"震動脫殼

removingshell","震動脫殼機

Shakingmachine",01,"鑄件外觀

Thecastingappearance",,"無裂痕,傷痕

Nocrackandscaroncasting","目測

Visualinspection","每棵

Eachtree",100%,"自檢

Self-inspection

Thereisnodataneedtocollected.","調(diào)整

Theoperatortoadjust",

20,"澆口切割

Cuttingthepouringgate","砂輪切割機

Sandgrindingcutter

",01,"鑄件澆口殘留高度

Surplusgate",,"澆口余量<3mm,切忌割傷Pouringgate<3mm","卡尺

calibrated1time6months",5pcs,1h,"自檢

Self-inspection

Thereisnodataneedtocollected.","調(diào)整

Theoperatortoadjust",

21,"澆口打磨

grindingthepouringgate","砂帶機

Sandbeltmachine",02,"澆口

Surplusgate",,澆口<0.5mmPouringgate<0.5mm,"卡尺

Caliper

calibrated1time6months",5pcs,1h,"自檢

Self-inspection

Thereisnodataneedtocollected.","調(diào)整

Theoperatortoadjust",

22,"拋丸

Shotblasting","拋丸機

Blastingmachine

Q25

200-250pcs",01,"拋丸時間

Blastingtime",,"拋丸時間：30-40分鐘

Time:30-40min","計時器

Timer

calibrated1time6months

",100%,"每批

200-250pcs

","自動控制

Automaticstopwhentotime","調(diào)整

Theoperatortoadjust",

,,,02,表面砂子殘留狀況appearance,,"砂子無殘留

Noresidualofsands","目測

Visualinspection",5pcs,"每批

200-250pcs","自檢

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

23,"酸洗

Acidwash

Whattypeofwashisthis?Isthereaspecificationsheet?

HF:HNO3:H2O=1:4:4","酸洗槽

Acidwashtank",01,"外觀

appearance",,"鑄件表面形成鈍化膜，色澤均勻,呈銀白色

Nooxideskin","目測

Visualinspection",5pcs,"每批

Eachlot5pcs

1timesacidwashing,1lot","自檢

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

24,"精整

Finishing","氬弧焊機

Arcweldingmachine

手提式砂輪機

portablegrinder",01,"鑄件外觀

Castingsappearance",,"鑄件表面光潔，無鑄造缺陷

Rawcastingsurfaceisgood.

Nocastingdefect.

Weusethearcweldingmachineandgridertodecoratethecastingtomakeitbeautiful.

","目測

Visualinspection",100%,連續(xù)Continuous,"自檢

Self-inspection

","返工

Theoperatortoreworked",

25,"熱處理

Solutionheattreatment","熱處理爐

Heattreatmentfurnace",01,"熱處理溫度

Solusiontemperature

1090-1100℃",,"熱處理溫度:1090-1100℃

Temperature:1090-1100℃","熱電偶

TC

calibrated1timeeachyear",100%,"每爐

Eachfurnace","自動控制

Automatictracking","操作者填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,02,"保溫時間

holdingtime",,"保溫時間：45分鐘

holdingtime:45min","計時器

Timer

calibrated1timeeachyear",100%,"每爐

Eachfurnace","報警

timeralarm",,

,,,03,"冷卻水溫

coolmediumtemperature",,"冷卻水溫≤35℃

Watertemperature:≤35℃","水溫計

hydrothermograph

calibrated1timeeachyear","1次

","每爐

Eachfurnacepershift

","自檢

Self-inspection

Theoperatorfillintheself-inspectionreport,recordtheactualsolusiontemterature、theactualholdingtime、theactualwatertemperature.",,

26,"拋丸

Shotblasting","拋丸機

Blastingmachine",01,"拋丸時間

Blastingtime",,"拋丸時間：30-40分鐘

Time:30-40min","計時器

Timer

calibrated1timeeachyear",100%,"每批

Eachlot200-250pcs","自動控制

Automaticstopwhentotime","調(diào)整

Theoperatortoadjust",

,,,02,"表面

appearance",,"無殘留氧化皮

Broadenstandard

Nooxideskin

","目測

Visualinspection

Nooxideskin",5pcs,"每批

Eachlot200-250pcs","自檢

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

27,"清洗鈍化

passivation

Whattypeofpassivationisbeingused?

HNO3

Thereshouldbeacertificationforthisprocess.

Yes","清洗鈍化槽

passivationsink

Inthisprocess,thecastingsurfaceshouldbepassivated.Aftermaching,thereisanotherpassivationprocessformachingsurface.",01,"表面

appearance",,"表面鈍化成銀白色，形成均勻一致的鈍化膜

Thesurfacemustbeidenticalsilverywhitecolor

Weidentifedthepartspassivatedandnotpassivated.thereisnochancetogetmixed.

","目測

Visualinspectionpergordensample

Thesurfacemustbeidenticalsilverywhitecolor",5pcs,"每批

1passivate,1lot.","自檢

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

,,,02,"鈍化質(zhì)量passivationquality

Formanchemicalinactivesurface",,"無游離鐵

Nofreeiron","硫酸銅試驗

Coppersulfatetest

Swabthesurfacetobeinspectedwithtestsolution,keepthesurfacewetforaperiodof6min.Copperdepositwillindicatethepresenceoffreeiron.",5pcs,"每批

1passivate,1lot.","自檢

Self-inspection

Thereisnodataneedtocollected.","返工

Theoperatortoreworked",

28,"毛坯終檢

Foundryfinalinspection","卡尺及檢具

Verniercaliperandotherinspectioninstruments",01,"外觀

appearance",,"鑄件表面光潔，無鑄造缺陷

Rawcastingsurfaceisgood.

Nocastingdefect.","目測

Visualinspection

",100%,"每批

1order,1lot.

","專檢

special-inspection

Recordthethenumberofgoodpartsandthenumberofthedefectiveparts.","操作者填寫不合格品評審單提交質(zhì)量經(jīng)理評估，確定是否接收。

TheoperatortoinitiateNCMRandnotifyQAfordisposition.",

,,,02,"尺寸

Dimension",,"鑄件主要尺寸符合毛坯圖紙

Thedimensionsaccordingtocastingdrawing.

Alldimensionsinthecastingdrawing.

","量檢具

Inspectioninstruments

Calliper",5pcs,"每100件

Each100pcs","專檢

special-inspection

Theactualdimensitionshouldberecorded.",,

29,"車1

Latheofworkingprocedure1","CNC車床

CNCLathe",01,"尺寸Dimension#34

0.15±0.01",,"0.15±0.01

",Micrometer(千分尺),1pcs,Eachshift,"首檢記錄FAI1pcs

","調(diào)整并重新提交首檢

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主檢查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程師調(diào)整，操作者重新檢驗產(chǎn)品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡檢記錄ProcessQAreport1pcs/1H

Theactualdimensitionshouldberecorded.","全部返檢

Toinformtheoperatortostopmachiningandtorecheckallparts.

",

,,,02,"尺寸Dimension#32

Φ0.904/0.908",,Φ0.904/0.908□,"三坐標

CMM

Thecontrolplanisforprototype.Whenproduction,wewillchangeCMMtospecialgaugetocheckthedimension.

Calibrated1time1year",1pcs,Eachshift,"首檢記錄FAI1pcs

","調(diào)整并重新提交首檢

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主檢查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程師調(diào)整，操作者重新檢驗產(chǎn)品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡檢記錄ProcessQAreport1pcs/1H

Theactualdimensitionshouldberecorded.","全部返檢

Toinformtheoperatortostopmachiningandtorecheckallparts.

",

,,,03,"尺寸Dimension

#25

0.22±0.01",,0.22±0.01,Micrometer(千分尺),1pcs,Eachshift,"首檢記錄FAI1pcs

","調(diào)整并重新提交首檢

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主檢查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程師調(diào)整，操作者重新檢驗產(chǎn)品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡檢記錄ProcessQAreport1pcs/1H

Theactualdimensitionshouldberecorded.","全部返檢

Toinformtheoperatortostopmachiningandtorecheckallparts.

",

,,,04,"尺寸Dimension#33

Φ1.000±0.005",,Φ1.000±0.005,"三坐標

CMM

Thecontrolplanisforprototype.Whenproduction,wewillchangeCMMtospecialgaugetocheckthedimension.

Calibrated1time1year",1pcs,Eachshift,"首檢記錄FAI1pcs

","調(diào)整并重新提交首檢

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主檢查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程師調(diào)整，操作者重新檢驗產(chǎn)品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡檢記錄ProcessQAreport

Theactualdimensitionshouldberecorded.","全部返檢

Toinformtheoperatortostopmachiningandtorecheckallparts.

",

,,,05,"尺寸Dimension#23

Φ0.755/0.759",,Φ0.755/0.759□,"三坐標

CMM

Thecontrolplanisforprototype.Whenproduction,wewillchangeCMMtospecialgaugetocheckthedimension.

Calibrated1time1year",1pcs,Eachshift,"首檢記錄FAI1pcs

","調(diào)整并重新提交首檢

Adjustedandtoresubmitthefirstsample",

,,,,,,,,3pcs,1h,"自主檢查Selfinspection3pcs/1H

Theactualdimensitionshouldberecorded.","通知主管工程師調(diào)整，操作者重新檢驗產(chǎn)品

Toinformengineertoadjusttheoperatortorechecktheparts.",

,,,,,,,,1pcs,1h,"巡檢記錄