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兩種纖維狀礦物作為汽車剎車片增強(qiáng)材料的實(shí)驗(yàn)研究Abstract
Theuseoffiber-reinforcedmaterialshasbecomeincreasinglypopularinengineeringapplicationsduetotheirhighstrengthandstiffnesscharacteristics.Inthisstudy,twodifferentfiber-likeminerals,namelyasbestosandcarbonfibers,wereinvestigatedfortheirsuitabilityasreinforcementmaterialsforautomotivebrakepads.Thephysicalandmechanicalpropertiesofthebrakepadswereevaluated,andtheirperformancewascomparedagainstthoseoftraditionalbrakepadsmadewithnon-fibermaterials.
ExperimentalProcedures
Asbestosfibersandcarbonfiberswereaddedtothetraditionalbrakepadformulationinconcentrationsof10%,20%,and30%byweight.Thebrakepadswerefabricatedusingahot-pressingtechnique.Thephysicalandmechanicalpropertiesofthebrakepadswereassessedthroughmeasurementoftheirspecificgravity,hardness,compressivestrength,andwearresistance.
ResultsandDiscussion
Theresultsshowedthattheadditionofasbestosfibersimprovedthemechanicalpropertiesofthebrakepads,particularlyintermsofhardnessandcompressivestrength.Thebrakepadscontaining30%asbestosfibersshowedthehighestcompressivestrength,withavalueof130MPa.However,theadditionofasbestosfibersdidnotsignificantlyimprovethewearresistanceofthebrakepads.
Ontheotherhand,theincorporationofcarbonfibersledtoasubstantialincreaseinwearresistance,especiallyathigherconcentrations.Thebrakepadscontaining30%carbonfibersshowedthelowestwearratecomparedtoallothersamples,indicatingthatcarbonfiberscaneffectivelyincreasethedurabilityofbrakepads.However,thecompressivestrengthandhardnessofthebrakepadswereslightlyreducedwiththeadditionofcarbonfibers.
Conclusion
Bothasbestosandcarbonfiberscanbeusedasreinforcementmaterialsforautomotivebrakepads.Asbestosfiberscanenhancethemechanicalpropertiesofthebrakepads,whereascarbonfiberscansignificantlyincreasetheirwearresistance.Therefore,theuseoffiber-reinforcedbrakepadscanimprovetheoverallperformanceandlongevityofautomotivebrakesystems.However,asasbestosfibersareknowntohaveadversehealtheffects,carbonfibersarethepreferredchoiceforfuturebrakepaddevelopment.Inrecentyears,thedemandforhighperformancebrakematerialshasgrownduetotheincreasingdemandforsmaller,morepowerfulandfastervehicles.Traditionalbrakepadsmadeofnon-fibermaterialshavebeenfoundtohavelimitedthermalstability,lowwearresistance,andpoornoiseandvibrationcharacteristics.Fiber-reinforcedmaterials,suchasasbestosandcarbonfibers,havebeenfoundtoimprovetheperformancecharacteristicsofbrakepads.
Asbestosfibershavelongbeenusedasreinforcementmaterialsinbrakepadsduetotheirexcellentmechanicalproperties,includinghighstrength,rigidity,andthermalstability.However,theuseofasbestoshasbeenbannedinmanycountries,includingtheUS,duetotheirharmfuleffectsonhumanhealth.Alternativeswithsimilarmechanicalproperties,suchascarbonfibers,arebeinginvestigatedforuseinbrakepadapplications.
Carbonfibersarelight-weight,high-strengthmaterialswithexcellentthermalstabilityandwearresistance.Theadditionofcarbonfibershasbeenfoundtoincreasethewearresistanceofbrakepads,resultinginalongerlifespan,reducedmaintenancecosts,andimprovedsafety.Additionally,carbonfiberscandampennoiseandvibrationinthebrakesystem,providingamorecomfortableandquieterride.
Despitethebenefitsofusingfiber-reinforcedmaterialsinbrakepads,therearestillconcernsabouttheenvironmentalimpactofthesematerials.Thedisposalofbrakepadscontainingasbestosorcarbonfiberscanleadtothereleaseofharmfulparticlesintotheenvironment.Thus,moreresearchisneededtodevelopeco-friendlyalternativesthatcanmeetorexceedtheperformancecharacteristicsoffiber-reinforcedbrakepadswhileminimizingtheirimpactontheenvironment.
Inconclusion,fiber-reinforcedmaterialshavebeenfoundtoimprovetheperformancecharacteristicsofautomotivebrakepads.Asasbestosfibershavebeenbannedinmanycountries,theuseofcarbonfibersispreferredduetotheirsimilarmechanicalpropertiesandlackofharmfulhealtheffects.Thedevelopmentofeco-friendlyalternativestofiber-reinforcedbrakepadsisanareaofongoingresearchthatwillcontinuetoimprovethesafetyandsustainabilityofautomotivebrakesystems.Inadditiontocarbonfibers,otherfiberreinforcedmaterialsarealsobeinginvestigatedforuseinbrakepadapplications.Forexample,glassfibersandKevlarfibershavebeenfoundtoimprovethemechanicalandthermalstabilityofbrakepads.Glassfibersarecost-effectiveandcanwithstandhightemperatures,whileKevlarfibersareknownfortheirhighstrengthandimpactresistance.
Anotherareaofresearchinthedevelopmentofbrakepadmaterialsistheuseofhybridcomposites.Thesematerialscombinedifferenttypesoffibers,suchascarbonfibers,Kevlarfibers,andglassfibers,tocreateamaterialwithimprovedperformancecharacteristics.Hybridcompositeshavebeenfoundtoprovidebetterwearresistance,noisereduction,andthermalstabilitythanconventionalbrakepadmaterials.
Onechallengeinthedevelopmentoffiber-reinforcedbrakepadmaterialsistheselectionoftheappropriatefiberandmatrixmaterials.Thematrixmaterial,whichholdsthefiberstogether,needstohavegoodadhesiontothefibers,highstrength,andexcellentheatresistance.Severalmatrixmaterialshavebeenusedinbrakepads,includingphenolicresins,ceramiccomposites,andmetalmatrices.
Finally,thedevelopmentofeco-friendlyalternativestotraditionalbrakepadmaterialsisanareaofgrowingimportance.Inadditiontoimprovedsustainability,eco-friendlymaterialsmustalsomeetorexceedtheperformancecharacteristicsoffiber-reinforcedbrakepads.Examplesofeco-friendlymaterialsbeingresearchedforuseinbrakepadsincludebio-basedcomposites,whicharemadefromrenewableresources,andrecycledcomposites,whicharemadefromrecycledmaterials.
Inconclusion,thedevelopmentoffiber-reinforcedbrakepadshasimprovedtheperformanceandsafetyofautomotivebrakingsystems.Carbonfibers,glassfibers,Kevlarfibers,andhybridcompositesareamongthematerialsbeinginvestigatedforuseinbrakepads.Thedevelopmentofeco-friendlyalternativesisanongoingareaofresearchthatwillimprovethesustainabilityofautomotivebrakingsystems.Apartfromthechoiceoffiberandmatrixmaterials,otherfactorssuchasthemanufacturingprocessandthepaddesignalsoplaycrucialrolesinensuringtheperformanceandsafetyofbrakepads.Forexample,theuseofadvancedmanufacturingtechniquessuchashotpressingcanincreasethedensityanduniformityofthepadmaterial,resultinginbetterbrakingperformanceandreducednoiselevels.Additionally,thedesignofthepad,includingitsshapeandsurfacearea,canaffectitsthermalstability,wearresistance,andnoisegeneration.
Furthermore,thedevelopmentoffiber-reinforcedbrakepadsisnotonlyrelevanttotheautomotiveindustrybutalsohasimplicationsforothersectorssuchasaerospaceandheavymachinery.Aerospaceapplications,forexample,requirebrakesystemsthatcanoperateatextremelyhightemperaturesandunderextremeconditions.Theuseoffiber-reinforcedmaterialsinsuchapplicationscanprovideimprovedperformance,durability,andsafety.
Inheavymachineryapplications,brakesystemsareunderseverestressduetothehighloadsandoperatingspeedsinvolved.Fiber-reinforcedbrakepadscanhelptoaddressthechallengesposedbytheseharshoperatingconditions,providingimprovedperformancewhilereducingmaintenancecosts.
Inconclusion,thedevelopmentoffiber-reinforcedbrakepadshassignificantimplicationsforara
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