NB(TFC-HP)生產(chǎn)流程課件

NB(HP)

ProductionProcessIntroduction

QSMCTOPPETeamRev.:3APreparedBy:CropChaiDate:Dec-21th-2007ContentNB基本生產(chǎn)流程業(yè)務(wù)接單材料準(zhǔn)備生產(chǎn)制造出貨控制

1.NB基本生產(chǎn)流程N(yùn)B基本生產(chǎn)流程PCBShippingSMTPackingDLImagePCBAASSYF/T2.業(yè)務(wù)接單--接單方式2.業(yè)務(wù)接單--接單方式BTO:BuildToOrderCTO:ConfigurationToOrderBTCO:BuildToConfigurationOrder何謂BTO:客人給出相應(yīng)機(jī)種的Configuration,公司按照客人的要求進(jìn)行生產(chǎn)Example--AllordercreatebyMaker.2.業(yè)務(wù)接單何謂CTO(BTCO):終端用戶在客人的網(wǎng)站上下訂單,公司通過(guò)EDI系統(tǒng)將其接進(jìn)來(lái),轉(zhuǎn)換成廣達(dá)的定單,生產(chǎn)并直接出貨到End-user手里.Example–Chooseorderbyyourself.2.業(yè)務(wù)接單3.材料準(zhǔn)備3.1產(chǎn)銷工單release3.2采購(gòu)物控備料在整理完接單資料資料以后,產(chǎn)銷課生管就要根據(jù)具體配置,數(shù)量,出貨時(shí)間,根據(jù)具體的材料狀況開(kāi)出生產(chǎn)工單,并且在每天下午開(kāi)產(chǎn)銷會(huì)之前將工單在SAP(ServiceAccessPoint)系統(tǒng)里面release,之后要在Shopfloor系統(tǒng)release.3.材料準(zhǔn)備

3.1工單release4.生產(chǎn)制造

4.1SMT線生產(chǎn)4.2組裝線生產(chǎn)4.3Shopfloor控制4.生產(chǎn)制造

4.1SMT線生產(chǎn)SMT技術(shù)簡(jiǎn)介SMT（SurfaceMountingTechnology）是新一代電子表面貼裝技術(shù)的英文縮寫(xiě)。它將傳統(tǒng)的電子元器件壓縮成為原體積的十分之一左右,從而實(shí)現(xiàn)了電子產(chǎn)品組裝的高密度、高可靠、小型化、低成本，成為電子信息化產(chǎn)業(yè)的基礎(chǔ)?？傮w來(lái)說(shuō)SMT由表面貼裝元器件（SMD）、貼裝技術(shù)、貼裝設(shè)備三個(gè)部分組成。由于SMD的組裝密度高，使現(xiàn)有的電子產(chǎn)品、系統(tǒng)在體積上縮小40%—60%，重量上減輕60%—80%，成本上降低30%—50%，同時(shí)加之SMD的可靠性高和高頻特性好等特點(diǎn)，所以SMT表面貼裝工藝技術(shù)及其設(shè)備的選擇和配置成為電子產(chǎn)品、系統(tǒng)質(zhì)量保證的關(guān)鍵.目前，先進(jìn)的電子系統(tǒng)，特別是在通訊、計(jì)算機(jī)及網(wǎng)絡(luò)和電子類產(chǎn)品，已普遍采用SMT技術(shù)。SMT制程介紹空PCB板

翻板機(jī)推板機(jī)翻板機(jī)4.生產(chǎn)制造

4.1SMT線生產(chǎn)PCB吸板機(jī)錫膏印刷機(jī)點(diǎn)膠機(jī)零件擺放高速機(jī)ＩＲ回焊爐人工作業(yè)站零件擺放泛速機(jī)錫膏印刷機(jī)零件擺放高速機(jī)零件擺放泛速機(jī)人工作業(yè)站IR回焊爐AOI自動(dòng)視覺(jué)檢查機(jī)AOI自動(dòng)視覺(jué)檢查機(jī)ATE自動(dòng)測(cè)試機(jī)Router裁板機(jī)F/TTESTINPUTRUN-INAss’yTest4.生產(chǎn)制造

4.2組裝線生產(chǎn)RUN-OUTFinaltestAssemblyCosmeticlabelingSWDLPackingRepairFQAFAFQAPADL_Test

4.生產(chǎn)制造

4.2組裝線生產(chǎn)StartStationName:InputScanW/LCT#saveIQDCandpicktolightotherscommodityStationName:DC_SNScanAudio/BDC/BFinger/BAndCameraNewCard/BStationName:IQDC_SNScanK/BRAMCT#saveIQDCStationName:BaseSNScanBasebarcodeandcheckBaseeditionStationName:MB_SNScanThermalandMBSNCT#saveIQDCdataStationName:PNOPPrintcommodityPNOPlabelStationName:ODDScanODDCT#saveIQDCAndcheckODDBezelStationName:SystemPrintsystemlabelanddoubleCheckMBlinkStationName:HDDScanHDDCT#andsaveIQDCStationName:WLCabalpicktolightothersAntennaandCameraCableStationName:LCDCoverScanLCDCoverbarcodeandcheckLCDCovereditionStationName:LCDScanLCDCT#andSaveIQDCdatatocheckRAMHDDK/BLCDM/BODDIQDCdataStationName:LCDBezelScanLCDBezelbarcodeandcheckbezeleditionStationName:KBCV_SNScanKBCoverbarcodeAndcheckeditionStationName:WirelessScanwirelesslabeland

BluetoothbarcodeStationName:CT1_WLpicktolightothersAntennaandCameraCableStationName:SWDLTestStationName:FATStationName:FRTStationName:FFTStationName:SWDLStationName:FFAFQAstationStationName:COS1StationName:COS2StationName:TOP_SNScanTOPbarcodeandcheckTOPeditionStationName:XPLogoPicktolightlabelStationName:CPULogoPicktolightlabelandPrintmodellabelStationName:FeatureScanfeaturelabelbarcodeStationName:ModelScanlabelbarcodeStationName:TOPlabelTOPlabelinspectionStationName:widescreenPicktolightWidescreenOT:PrintAsstlabelStationName:SymbolabelPicktolightlabelStationName:BaselabelBaselabelinspectionStationName:TapelogoPicktolightlabelPrintSNlabelStationName:ACC1Bag3ScanDocKitandESPlabelStationName:ACC1-2ScanothersCDcardEarphoneStationName:COAlabelScanCOAlabelandBatterybarcodeStationName:ACC4Bag2ScanDocKitworksCDStationName:ACC2Bag1ScanDocKitandDriverCDwarrantyStationName:ACC2-2ScanBluetoothCD

HometheatreCDStationName:ACC3DIBadapterandpowerCordphonecordStationName:ACC5SecondBatteryandposterPrintAB2WarrantylabelStationName:CheckDocCheckdockitandbatterySNlinkandAB2WarrantyStationName:ACC3-2ScanDocKitandCheckbattery

PNOP

LabelusermanualStationName:CartonPrintcartonlabelandpickTolightoutboxlabelStationName:OCartonLPicktolightoutboxlabelStationName:configPrintconfiglabelandPicktolightoutboxlabelStationName:CheckSNCheckallonlineprintlabelSNStationName:RFIDlabelABJWarrantylabelPrintRFIDlabelandwarrantyStationName:PackingPackingStationName:CCSFQAStationStationName:FPAFQAStationEndRepairStationFailFailFailFailFailFailFailFailStationName:WeightWeightStationName:ASSTOTSeriesStationName:WWAN_LB2PrintWWANLABEL(Carton)OTSeriesStationName:WWAN_LB1PrintWWANLABEL(Machine)OTSeries4.生產(chǎn)制造

4.3Shopfloor控制ShopFloor是取得實(shí)時(shí)生產(chǎn)數(shù)據(jù),控制、調(diào)度、管理制造過(guò)程的軟件系統(tǒng).生產(chǎn)系統(tǒng)使用了建立Routing的方法來(lái)控制生產(chǎn)流程.簡(jiǎn)單來(lái)說(shuō):則是在生產(chǎn)的各階段設(shè)制一個(gè)站別名稱,并給與每一站名稱一個(gè)代碼,設(shè)置代碼和代碼之間的流程關(guān)系,因此前一站作業(yè)沒(méi)有作業(yè),當(dāng)機(jī)器直接到了下一站,系統(tǒng)則告知上一站作業(yè)末完成,并且不允許往下一站作業(yè).Shopfloor以機(jī)器序號(hào)為Key,來(lái)控制機(jī)器動(dòng)向,因此每一臺(tái)機(jī)器都有一個(gè)序號(hào),就好像每個(gè)人都有一個(gè)身份字號(hào)一樣代表了自己,因此生產(chǎn)的過(guò)程中序號(hào)的管理尤其重要。IntegratedIntroductionReportDatacollectandreporttocustomerPTLsystemPicktolightinPDlineRoutingcontrolDefineroutingtocontrolPDlineprocessWorkorderReleaseprocessQuantaBOMsetupFAIprocessSystemcontrolFAIprocessLinestopalarmLabelonlineprintShopFloorSystemCOAcontrolCOA/SACOAcontrolsysteminquantaINPUTRUN-INAss’yTestRUN-OUTFinaltestAssemblyCosmeticlabelingSWDLPacking

刷流程卡取材料,此時(shí)決定機(jī)器投入數(shù),當(dāng)流程卡完畢代表該工單皆投入PTLMB

刷流程卡序號(hào),刷MBSN(ODD,LCD),此時(shí)決定此機(jī)器所配置的MB(ODD,LCD)序號(hào)ODDLCDSystemlabel刷流程卡上序號(hào)並打印出該序號(hào)label貼在base上★流程卡找到了主人★機(jī)器外部的序號(hào)確定刷機(jī)器序號(hào)進(jìn)入機(jī)器內(nèi)部★機(jī)器內(nèi)部序號(hào)確定刷入序號(hào)代表經(jīng)過(guò)此站FATFRTFFT通過(guò)網(wǎng)路尋找機(jī)器內(nèi)部的序號(hào)並給予正確的Imagedownload刷流程卡上序號(hào)系統(tǒng)指示需要的材料COALabelingACCOutcartonlabel4.生產(chǎn)制造

4.3Shopfloor控制PicktolightlabelandOnlineprintlabelFATHardwareconfigurecheckFRTAssyRuninfunctiontestAFFTFinalFunctiontestFQAFFAfunctiontestinspectionSWDLDownloadimageCCS1FPAFQAinspectionstationACOS1CosmeticInspection1COS2CosmeticInspection1CCSFQAinspectionstationBPackingC4.生產(chǎn)制造

4.3Shopfloor控制AFunctiontestfailFunctionRepairFATFunction