400KWCUMMINS主發(fā)發(fā)電機(jī)組技術(shù)規(guī)格書

1、 400kW/50Hz/400V Marine Generator Set 400kW/50Hz/400V船用主發(fā)發(fā)電機(jī)組SPECIFICATION技 術(shù) 規(guī) 格 書Project:項目:Model:型號:KH-CCFJ400JWQty.:數(shù)量:1 SET/VESSELHull No.: 船體號：Classification:船級社:CCSFlag:掛旗：Ships Owner: 船東:Deputy: 代表：Shipyard: 采購方:Deputy: 代表：Designer: 設(shè)計方:Deputy: 代表：Supply:供貨方：Deputy: 代表： Section A Technical S

2、pecification for Marine GensetA部分 船用發(fā)電機(jī)組的技術(shù)規(guī)格Classification:船級社CCSAt Following Condition:機(jī)組使用條件：In accordance with ISO 3046 reference conditions. 依據(jù) ISO3046 標(biāo) 準(zhǔn)Air Intake Temperature進(jìn)氣溫度°C45Sea Water Temperature海水溫度°C32Barometer Pressure大氣壓kPa100Relative Humidity相對濕度%60Transversal Inclinat

3、ion橫傾22.5°Longitudinal Inclination縱傾10°Transversal Sway橫搖22.5°Longitudinal Sway縱搖10°Genset can be normally operated under wet air,salt fog,oil fog and mildew fog, vibration and dash of condition. 可在潮濕空氣、鹽霧、霉菌的環(huán)境及正常營運(yùn)所產(chǎn)生的振動和沖擊下正常工作。Power Deration: Operation at elevated temperature

4、 for sustained operating above 45 ,derate 2% per 11。功率修正：機(jī)組可以在環(huán)境溫度至45時沒有功率修正；當(dāng)溫度再上升，每上升11功率下降2Performance of Generator Set機(jī)組的性能參數(shù)Genset Type 機(jī)組型號KH-CCFJ400JWPrime Power Output 機(jī)組的額定功率kW400Genset Quantity 機(jī)組數(shù)量1 Set/VesselRated Voltage 額定電壓V400Rated Frequency 額定頻率Hz50Rated Current 額定電流A720Power Factor

5、 功率因素0.8Phase 相數(shù)3/3Rated Speed 轉(zhuǎn)速r/min1500Overload 過載能力110Momentary Frequency Variation瞬態(tài)頻率調(diào)整率 ±10% 0-100%Emcy Load -0Frequency Variation in Steady State穩(wěn)態(tài)頻率調(diào)整率 1 Recovery Time恢復(fù)時間Second秒5Momentary Voltage Variation瞬態(tài)電壓調(diào)整率-15%, +20%Voltage Regulation in Steady State穩(wěn)態(tài)電壓調(diào)整率 2.5 % Voltage Variati

6、on in Steady State穩(wěn)態(tài)電壓波動率±1%Recovery Time恢復(fù)時間Second秒1.5 Range of Voltage Regulation at Unload:空載調(diào)壓范圍：95%105% of rated voltage額定電壓的95%105%Overload Capacity:過載能力：機(jī)組具有每12小時在110%額定功率下連續(xù)運(yùn)行一小時的過載能力。10% overload allowed during 1 hour each 12 running hours. Parallel Running:并車性能：發(fā)電機(jī)可以與主發(fā)電機(jī)短時并車進(jìn)行不間斷負(fù)載轉(zhuǎn)移

7、。Generator set can be paralleled running with main generator set for load transfer continuously.Starting Capability:啟動性能：Genset can automatic starting reliably, at elevated temperature0, without pre-heating of Lub.& Cooling water.在室溫不低于0時，機(jī)油、 冷卻水無預(yù)熱的條件下應(yīng)能可靠啟動。 Configuration of Drive Engine原動機(jī)的參數(shù)

8、General Engine Data 原動機(jī)的數(shù)據(jù)康明斯 CUMMINSDrive Engine Type 型 號K19-D(M)Rated Speed 額定轉(zhuǎn)速r/min1500- No. of Cylinder 缸數(shù)-6- No. of Cycle 沖程數(shù)4- Configuration 形式In-line 直立- Aspiration 吸氣方式Turbocharged 增壓- Bore 缸徑mm159- Stroke 沖程mm159- Displacement 排量liter17.8- Compression Ratio 壓縮比-17.3:1 - Firing Sequence 發(fā)火順

9、序1-5-3-6-2-4Performance Data 運(yùn)行參數(shù)General Data 一般參數(shù)- Revolution Direction- 旋轉(zhuǎn)方向Counter clockwise viewed to flywheel面向飛輪，飛輪逆時針旋轉(zhuǎn)Exhaust System 排氣系統(tǒng)- Max. Exhaust Back Pressure 最大容許排氣背壓kPa10Air Intake System 進(jìn)氣系統(tǒng)- Air restrict With Clean Air Filter 干凈空濾器mmH2O4Cooling System 冷卻系統(tǒng)- Coolant Specification.

10、 冷卻水規(guī)格- Coolant Capacity（Engine only） 冷卻水容量(僅發(fā)動機(jī))50-50 Ethylene Glycol/Water + Adequate concentration of DCA450 的水加50的防凍液加適量的DCA4溶液Liter16.8- Thermostat operation range 節(jié)溫器溫度調(diào)節(jié)范圍82-95Lubrication System 機(jī)油系統(tǒng)- Oil Capacity 油盤容量/高低位liter12.3 14.2- Total Lube System Capacity Sump Plus Filters 滑油總?cè)萘縧iter

11、16.3- Lub Oil Model 機(jī)油型號SAE 15W40 grade CE or CF4Fuel System 燃油系統(tǒng)Governor Type調(diào)速器類型GAC Electronic GovernorGAC 電子調(diào)速器- Max. Inlet Restriction at PT Pump最大容許泵前的進(jìn)口阻力Dirty Filter臟濾器Clean Filter清潔濾器kPa814- Max. fuel pump flow燃油泵最大流量L/h127- Recommended Fuel 推薦的燃油ISO 8217-DMA OR China Fuel Type 0# or -10#-

12、Brake specific fuel consumption ( bsac) at rated power 燃油耗( + 5% tolerance as per ISO 3046 with fuel having LHV of 42,780KJ/kg and weighting 850 g/litre )g/kW.h 214 (100% Load)Starting System（啟動系統(tǒng)）Starting motor 啟動馬達(dá)24VDC ELECTRIC STARTER & SPRING STARTER24VDC 電啟動馬達(dá)和彈簧儲能啟動馬達(dá) Main Alternator Mode

13、l發(fā)電機(jī)的型號STAMFORD 無錫斯坦福 HCM534EMaker制造商Cummins Generator Technology (China) Co., Ltd.康明斯發(fā)電機(jī)技術(shù)（中國）有限公司Configuration of Main Alternator發(fā)電機(jī)的結(jié)構(gòu) Marine (船用)PMG(永磁機(jī))Brushless(無刷)Air cooling (空氣冷卻)Technical Data of Main Alternator發(fā)電機(jī)的技術(shù)參數(shù) - Rated Capacity 額定容量kVA / kW500/400- P.F. 功率因素0.8- Rated Voltage 額定電壓

14、V400- Rated Frequency 額定頻率Hz50 - Insulation System 絕緣等級Class H- Temperature rise 溫升等級Class H- Enclosure Class 防護(hù)等級IP23- Phases/Wires 相數(shù)/線數(shù)3/3- Pole 極數(shù)4- Efciencies 效率%91.2Section B Scope of SupplyB部分 供貨范圍MARINE GENERATING SET, CONSISTING OF PER UNIT:每臺船用機(jī)組包括如下供貨范圍:1. G - DRIVE ENGINE WITH FOLLOWING

15、EQUIPMENT:原動機(jī)配備如下的附件： 1.1 AIR SYSTEM 空氣系統(tǒng)1.1.1 AIR CLEANER AND AIR INLET RESTRICTION INDICATOR 空氣濾器及空濾指示器1.1.2 TURBOCHARER 增壓器1.1.3 CRANKCASE VENT LINE WITH HOSE 曲軸箱呼吸器及透氣軟管 1.2 COOLING SYSTEM 冷卻系統(tǒng)1.2.1 FRESH WATER PUMP 淡水泵1.2.3 THERMOSTAT , FOR FRESH WATER 冷卻淡水節(jié)溫器1.2.4 COOLING FAN 膨脹水箱（帶水位開關(guān)）1.2.5

16、RADIATOR 散熱器1.2.6 COOLANT PRE-HEATER 淡水加熱器 220ACV 1000W1.3 LUB OIL SYSTEM 滑油系統(tǒng)1.3.1 OIL PUMP 機(jī)油泵1.3.2 OIL FILTER 滑油濾器1.3.3 OIL COOLER 滑油冷卻器 1.4 FUEL OIL SYSTEM 燃油系統(tǒng)1.4.1 FUEL FILTER 燃油濾器1.4.2 HIGH PRESSURE FUEL PUMP 高壓油泵1.4.3 GAC GOVERNOR GAC調(diào)速器1.4.4 DUAL SKIN HIGH PRESSURE PIPE WITH LEAKAGE ALARM D

17、EVICE 雙層高壓油管帶泄漏報警裝置1.4.5 FLEXIBLE HOSE, FUEL INLET & OUTLET. LOOSE 柴油進(jìn)出口軟管，散供1.5 EXHAUST SYSTEM 排氣系統(tǒng)1.5.1 EXHAUST ELBOW 排氣彎管1.5.2 EXHAUST FLEXIBLE SECTION WITH COUNTER FLANGE, AS LOOSE 排氣波紋管帶配對法蘭, 散件供應(yīng)1.6 STARTING SYSTEM 啟動系統(tǒng)(安裝在柴油機(jī)上)1.6.1 24V DC ELECTRICAL STARTING MOTOR 直流24V電啟動馬達(dá)1.6.2 STARTIN

18、G BATTERY 啟動電瓶（普通免維電瓶120AH, 24V）1.6.3 BATTERY BOX 電瓶箱1.6.4 CHANGING ALTERNATOR 充電機(jī)（安裝在柴油機(jī)上）1.6.5 FLOAT CHARGER 浮充電裝置（安裝在控制屏內(nèi)）2. ALTERNATOR 發(fā)電機(jī): 2.1 AVR 電壓自動調(diào)節(jié)器 (MX341)2.2 SPACE HEATER 防冷凝加熱器 220VAC2.3 ONE POTENTIALMETER FOR VOLTAGE ADJUST, AS LOOSE 一個手動調(diào)壓電位器，散供2.4 CABLE GLAND 電纜填料函 (數(shù)量和規(guī)格在認(rèn)可圖中確認(rèn))3.

19、LOCAL CONTROL PANEL 機(jī)旁控制控制屏3.1 ANALOGUE DISPLAY 模擬量顯示內(nèi)容3.1.1 LUB. OIL PRESSURE 滑油壓力3.1.2 LUB. OIL TEMPERATURE. 滑油溫度3.1.3 COOLING WATER TEMPERATURE 冷卻水溫度3.1.4 SPEED 轉(zhuǎn)速3.1.6 POWER VOLTAGE 電源電壓3.1.6 RUNNING HOUR METER 運(yùn)行小時計3.2 PUSHBUTTON AND SWITCH 按鈕和開關(guān)3.2.1 START/STOP BUTTON 啟動/ 停車按鈕3.2.2 IDLE/RATED

20、SWITCH 怠速/額定開關(guān)3.2.3 EMERGENCY STOP BUTTON 緊急停車按鈕3.2.4 ANSWER/RESET BUTTON 應(yīng)答/ 復(fù)位按鈕3.2.5 BUZZER 蜂鳴器3.3 ALARM DESCRIPTION 報警內(nèi)容：3.3.1 LUB. OIL PRESSURE LOW ALARM 滑油壓力低報警3.3.2 COOLING WATER TEMPERATURE HIGH ALARM 冷卻水溫高報警3.3.3 OVERSPEED SHUTDOWN 超速停機(jī)3.3.4 LUB. OIL TEMPERATURE HIGH ALARM 滑油溫度高報警3.3.5 STAR

21、TING FAILURE ALARM 啟動失敗報警3.3.6 VOLTAGE LOW ALARM 電源電壓低報警3.3.7 FUEL LEAKING ALARM 燃油泄漏報警3.5.8 BATTERY VOLTAGE LOW ALARM 電瓶電壓低報警3.3.9 COMMON ALARM 公共報警3.3.10 LOW LEVEL ALARM OF FRESH WATER 淡水液位低報警4. GENSET CONSTRUCTION: 發(fā)電機(jī)組的構(gòu)成4.1 STRONG COMMON BASE 公共底座4.2 ENGINE AND ALTERNATOR FLEXIBLE MOUNTING WITH

22、 ISOLATORS發(fā)動機(jī)和發(fā)電機(jī)用減震墊彈性安裝4.3 RIGID CONNECTION BETWEEN GENSET AND SHIPS RAIL 發(fā)電機(jī)組和船體剛性安裝4.4 PAINT OF GENSET ACCORDING TO MAKERS STANDARD 機(jī)組油漆顏色按照供貨廠家標(biāo)準(zhǔn)5 FILES AND DOCUMENTS 文件資料5.1在合同簽訂兩周內(nèi)供貨方向設(shè)計方、船廠提供下列認(rèn)可圖6套/批船（中英文）+2CD(AUTO-CAD)，工作圖6套/批船（中英文）+2CD，完工圖6套/艘（英文）+2CD。SUPPLIER MUST PROVIDE 6 SETS/BATCH SH

23、IP APPROVAL DOCUMENTS（CHINESE & ENGLISH）+2CD(AUTO-CAD) WITHIN ONE WEEK AFTER CONTRACT SIGNED 6 SETS/ BATCH SHIP WORKING DOCUMENTS(CHINESE & ENGLISH) +2CD6SETS/SHIP FINAL DOCUMENTS (ENGLISH) +2CD TO DESIGNER、SHIPYARD.5.1.1 柴油發(fā)電機(jī)組外形圖 DIESEL GEN-SET EXTERNAL DIAGRAM5.1.2 機(jī)組電氣外部接線圖 ELECTRIC EXTE

24、RIOR DIAGRAM OF LOCAL CONTROL PANEL5.1.3 機(jī)旁控制箱原理圖 SCHEMATIC OF THE LOCAL CONTROL PANEL5.1.4 燃油系統(tǒng)圖、滑油系統(tǒng)圖、冷卻系統(tǒng)圖、排氣系統(tǒng)圖FUEL SYSTEM DIAGRAM、LUB. SYSTEM DIAGRAM、COOLING SYSTEM DIAGRAM、EXHAUST SYSTEM DIAGRAM5.2 機(jī)組出廠時,供貨方提供下列文件、資料（以單套機(jī)組計）SUPPLIER PROVIDE THE FOLLOWING FILES AND DOCUMENTS WHEN THE GEN-SET DE

25、LIVERY (ONLY FOR THE SINGLE SET)5.2.1 機(jī)組電氣外部接線圖 ELECTRIC EXTERNAL DIAGRAM OF LOCAL CONTROL PANEL5.2.2 機(jī)旁控制箱原理圖 SCHEMATIC OF THE LOCAL CONTROL PANEL 5.2.3 機(jī)組產(chǎn)品合格證書 CERTIFICATION OF GEN-SET5.2.4 機(jī)組裝箱清單 PACKING LIST OF GEN-SET5.2.5 柴油機(jī)產(chǎn)品合格證書 CERTIFICATION OF THE DIESEL ENGINE5.2.6 柴油機(jī)使用保養(yǎng)說明書 MAINTENANC

26、E & OPERATION INSTRUCTIONS OF DIESEL ENGINE 5.2.7 發(fā)電機(jī)產(chǎn)品合格證書 CERTIFICATION OF ALTERNATOR5.2.8 發(fā)電機(jī)產(chǎn)品說明書INSTRUCTION BOOK OF THE AC ALTERNATOR5.2.9 柴油機(jī)CCS證書 CCS CERTIFICATE OF DIESEL ENGINE5.2.10 發(fā)電機(jī)CCS證書 CCS CERTIFICATE OF GENERATOR 5.2.11 發(fā)電機(jī)組CCS 證書 CCS CERTIFICATE OF GENERATOR SET6 機(jī)組試驗及驗收 SHOP T

27、EST AND INSPECTION OF GEN-SET.6.1 機(jī)組供貨方按GB/T13032-91船用柴油發(fā)電機(jī)組通用技術(shù)條件和船級社規(guī)范編制的試驗大綱進(jìn)行出廠試驗, 試驗前向船廠提供試驗大綱, 負(fù)載試驗按功率因數(shù)0.8進(jìn)行。THE GEN-SET SHALL CARRIED OUT SHOP TEST BEFORE DELIVERED BY THE SUPPLIER ACCORDING TO THEGB/T3032-91 MARINE DIESEL GEN-SET GENERAL TECHNICAL CONDITIONAND RULES OF CLASSIFICATION，TEST P

28、ROCEDURE SHOULD BE SUPPLIED TO SHIPYARD BEFORE TESTING，LOAD TEST CARRIED OUT AT POWER FACTOR 0.8. 6.2 機(jī)組出廠試驗時,提前通知并邀請訂貨方、船廠等有關(guān)人員參加。THE CLIENT AND SHIPYARD MUST BE NOTICED AND INVITED TO ATTEND IN TIME WHEN GEN-SET CARRIED OUT THE SHOP TEST BEFORE DELIVERY.6.3 技術(shù)服務(wù)：機(jī)組裝船后進(jìn)行系泊試驗時,船廠提前7天通知供貨方，供貨方應(yīng)派員免費(fèi)提供指導(dǎo)安裝調(diào)試服務(wù)，船廠需提供必要的便利。TECHNICAL SERVICE: WHEN GEN-SET INSTALLATI