不合格品控制程序中英文版本

1、Con trol Procedure forFile NameUn qualified Product 不合格File NO.Editi onPage文件名稱(chēng)文件編號(hào)MP/Q 07-L版次A/2頁(yè)次1/19品限制程序1、Purpose目的1.1 Regulate the marking, record, evaluation, isolation, disposal and traceability of the unqualified products and en sure the unq ualified products do not en ter the n ext work ing

2、 procedure or leave the factory.1.1規(guī)定不合格品的標(biāo)識(shí)追溯、記錄、評(píng)價(jià)、隔離和處理,保證不合格品不流入下道工序或出廠(chǎng).2、Scope適用范圍2.1 This procedure is applicable to the unqualified materials, semi-finished products, finished products, customer retur ned products, slack materials, expired materials, suspicious materials or products and the s

3、emi-finished products and finished products in the process which is different from the current customer'sta ndard (all the above-me nti oned products are called unq ualified products).2.1本程序適用于不合格材料、半成品、成品、客退品、呆滯物料、超期物料、可疑材料或產(chǎn)品, 與現(xiàn)行客戶(hù)標(biāo)準(zhǔn)不同的過(guò)程中的半成品和產(chǎn)品(以下統(tǒng)稱(chēng)不合格品).3、Responsibility責(zé)任3.1 MRB takes char

4、ge of evaluating the unqualified products and making the handling decision.3.1 MRB負(fù)責(zé)對(duì)不合格品進(jìn)行評(píng)審并作出處理決定.3.2 The quality department takes charge of inspecting, determining and status marking of the unqualifiedproducts and organizing the evaluation, tracing and validation of the unqualified products.3.2

5、品質(zhì)部負(fù)責(zé)對(duì)不合格品的檢驗(yàn)、判定和狀態(tài)標(biāo)識(shí),并組織對(duì)不合格品進(jìn)行評(píng)審、跟蹤、驗(yàn)證.3.3 The warehouse takes charge of isolati ng the unq ualified materials and products at warehouse.3.3 倉(cāng)庫(kù)負(fù)責(zé)對(duì)在庫(kù)的不合格物料、成品進(jìn)行隔離處置.3.4 The material departme nt takes charge of con tact ing with the supplier.3.4 物料部負(fù)責(zé)與供給商的聯(lián)絡(luò).3.5 The production department takes charg

6、e of giving instructions on the inspection result, MRB results,quality abnormal condition report or reworking report and isolation, disposal of the unqualified products in the producti on process.3.5 生產(chǎn)部負(fù)責(zé)按檢驗(yàn)結(jié)果、MRB吉果、品質(zhì)異常處理單或返工單的批示,對(duì)生產(chǎn)過(guò)程中不合格 品進(jìn)行隔離、處置.4、Definition/定義4.1 MRB: Material Review Board, th

7、e MRB of the company is under charge of the manager of the quality departme nt and composes of the releva nt pers onnel in the cen tral research in stitute, material departme nt, product ion departme nt, engin eeri ng departme nt, quality departme nt and market departme nt.4.1 MRB : Material Review

8、BoFile Name文件名稱(chēng)Con trol Procedure forUn qualified Product 不合格品限制程序File NO.文件編號(hào)MP/Q 07-LEditi on版次A/2Page頁(yè)次2/194.1 MRB : Material Review Board物料評(píng)審委員會(huì),本公司 MRB由品質(zhì)部門(mén)領(lǐng)導(dǎo)負(fù)責(zé),中央研 究院、物料部、生產(chǎn)部、工程部、品質(zhì)部、市場(chǎng)部等相關(guān)部門(mén)人員組成.4.2 The unq ualified product in eludes the unq ualified materials, semi-fi ni shed products, fini

9、shed products, customer returned products, slack materials, expired materials, suspicious materials and the semi-finished products and finished products in the process which is different from the current customer'ssta ndard.4.2 不合格品：包括不合格材料、半成品、成品、客退品、呆滯物料、超期物料、可疑材料,與現(xiàn)行客戶(hù)標(biāo)準(zhǔn)不同的過(guò)程中半成品和產(chǎn)品.4.3 Accep

10、ting Product on Deviation: the material which does not comply with the original regulation anddoes not in flue nee the quality (performa nee and appeara nee in cluded) of the final product.4.3 特采品：與原標(biāo)準(zhǔn)不符但對(duì)最終產(chǎn)品的質(zhì)量(包括性能和外觀(guān))未造成影響的材料.4.4 The suspicious material or product: any material or product which

11、the in spect ion and experime nt statis un certa in.4.4 可疑材料或產(chǎn)品：是指任何檢驗(yàn)和試驗(yàn)狀態(tài)不確定的材料或產(chǎn)品.4.5 Reworking: as for the final product which is regarded as unqualified for some defects, this kind ofproduct cannot become the qualified product by adopting the external handling methods -repairing and supplementa

12、ry adjustment, so the original manufacturing process flow should be followed in order to make this kind of product become the qualified product.4.5 返工:指已生產(chǎn)品由于某部位缺陷導(dǎo)致不屬于合格品,而無(wú)法通過(guò)維修補(bǔ)充調(diào)整等外部處理方 式使產(chǎn)品合格,故只可依原有制作工序流程重新組裝使其成為合格品.ls.4.6 Repairing: as for the final product which is regarded as unqualified for

13、 some defects, this kind of product can reach the expected requireme nts by using the exter nal han dli ng methods with some too4.6 返修:指已生產(chǎn)品由于某部位缺陷導(dǎo)致不屬于合格品,而只須借予一些工具施以外部處理后使 產(chǎn)品到達(dá)預(yù)期的用途要求.5、Procedure Contents程序內(nèi)容5.1 Unqualified material control5.1來(lái)料不合格品的限制5.1.1 When the material is delivered to the wa

14、rehouse at the first time, IQC needs to check the RoHS in spect ion reports (e.g. SGS report, CTI report). If there are no RoHS reports or the RoHS reports are expired (the expirati on date is gen erally regarded as one year), the suppl is asked to submit reports in one week, or products have to be

15、retur ned. If use this kind of material, trace batch specially, and mark the products as ready for RoHS con firmati on toFile NameCon trol Procedure forFile NO.MP/Q 07-LEditi onA/2Page3/19文件名稱(chēng)Un qualified Product 不合格文件編號(hào)版次頁(yè)次品限制程序isolate from other normal goods until getting confirmation that raw mat

16、erials are en vir onmen tal protect ion. If customer has en vir onmen tal protect request, the products of th kind material can not be delivered before confirmation, except for having special trace method and getting customer approval. Before the valid RoHS reports are provided, the material is rega

17、rded as the Non-RoHS material and marked and isolated .If there are valid RoHS reports, the reports should be collected and preserved.5.1.1新物料第一次來(lái)料時(shí),IQC需要確認(rèn)有沒(méi)有附帶有效的ROHS的檢測(cè)報(bào)告如SGS報(bào)告, CTI報(bào)告等,如果沒(méi)有或者過(guò)期通常認(rèn)為有效期是1年,要求供給商一星期內(nèi)提供, 否那么按退貨處理；這種物料如果投入使用,必須對(duì)所投入的批次進(jìn)行特殊的追溯,所 生產(chǎn)的產(chǎn)品暫時(shí)做為環(huán)保待確認(rèn)品來(lái)標(biāo)識(shí)和限制,與正常產(chǎn)品隔離,直至確認(rèn)為原材 料為環(huán)

18、保材料.如果客戶(hù)對(duì)該產(chǎn)品有環(huán)保要求,那么在得到環(huán)保確認(rèn)前,用這種原材料 生產(chǎn)的產(chǎn)品不允許出貨,除非制定了特別的追溯限制方法并得到了客戶(hù)的同意.在沒(méi) 有提供有效RoHS證實(shí)前,此物料需當(dāng)非RoHS材料進(jìn)行標(biāo)識(shí)隔離治理；如有,收集并 保存報(bào)告；5.1.2 IQC needs to verify the authenticity of the RoHS reports periodically. If the RoHS reports are from the third party, IQC selects 5 pieces of reports at ran dom and con tacts the testi ng institute to verify the authenticity of the reports. If