系泊與航行試驗(yàn)大綱(輪機(jī))

1、一、 總則.General1、為了確保船舶的建造質(zhì)量,檢驗(yàn)船舶性能,保證試驗(yàn)順利進(jìn)行,特制定輪機(jī)部分大綱。本大綱參照“海船系泊及航行試驗(yàn)通則(GB/T 3471 -1995”制定。1. To determine the fabrication quality of the ship, examine the sea going performance of the ship and determine this trial carried out well, the mooring test and the sea trial of machinery part is intended. Th

2、is program refer to “DOCK AND SEA TRIAL PROGRAM OF THE VESSEL(GB/T 3471 -1995”.2、試驗(yàn)由船舶制造部門主持,并會(huì)同現(xiàn)場(chǎng)驗(yàn)船師、船舶使用部門和設(shè)計(jì)部門的人員參加。2.This test is taken charge by the ship manufacture department and ships operators and design department to attend on the scene jointly with the Surveyor.3、試驗(yàn)應(yīng)在下列條件具備后進(jìn)行:3. Test sha

3、ll be carried out in accordance with the following condition:3.1系泊試驗(yàn)前應(yīng)由制造部門向驗(yàn)船部門和使用部門提供機(jī)電設(shè)備、船舶各系統(tǒng)材質(zhì)及船用產(chǎn)品檢驗(yàn)合格證件,制造過程中的各種試驗(yàn)證件及裝船后的試驗(yàn)安裝測(cè)量記錄卡以便交驗(yàn)。3.1 Before the mooring test ,manufacturers should send to operators and class by approved certificates of machine electricity equipments, ships material , shi

4、ps and navigate product, all kinds of test document while manufacturing and the installation record card after shipment.3.2系泊試驗(yàn)和航行試驗(yàn)所使用的測(cè)試儀器和儀表應(yīng)具有國(guó)家有關(guān)主管機(jī)構(gòu)簽發(fā)的有效合格證件。3.2 All kind of test instrumentation and gauges applicator during mooring test and sea trial should be provided with the efficiency appr

5、oved certificate checked by the supervisor organization of Nation.4、試驗(yàn)分為系泊試驗(yàn)和航行試驗(yàn)兩個(gè)階段進(jìn)行,系泊試驗(yàn)應(yīng)在船舶各項(xiàng)的工程安裝完畢后進(jìn)行。航行試驗(yàn)是在全船各項(xiàng)工程全部竣工,系泊試驗(yàn)合格,取得驗(yàn)船部門同意后方可進(jìn)行。The test is divided into two parts: the mooring test and sea trial, the mooring test shall be run after completing installation of engine in the vessel.

6、The sea trial shall be carried out after completion of the vessel, check of the mooring test and class admitted.5、試驗(yàn)后由制造部門將各種試驗(yàn)記錄、報(bào)告、結(jié)論及完工圖紙送驗(yàn)船部門、船舶使用部門及設(shè)計(jì)部門存查。5. After test, manufacture department shall send various test record, report, conclusion and the complete diagram to class, operators and de

7、sign department file for reference.二、 系泊試驗(yàn)、Mooring test1、舵裝置及舵機(jī)試驗(yàn)1. The test of rudder installation and steering engine1.1試驗(yàn)條件1.1 trial conditiona、舵機(jī)及操舵系統(tǒng)安裝完好,舵機(jī)機(jī)械零位正確無誤,操舵器與舵葉之間的指示誤差應(yīng)符合產(chǎn)品技術(shù)條件的要求;a. rudder engine and steering system are installed integrally and check the correctness of rudder engine

8、s zero ,the indication error between steering machine and rudder blade shall be complied with requirement of technical condition .b、液壓系統(tǒng)的溢流閥、緩沖閥、程序閥等按圖紙要求調(diào)試完畢;b. Flood valve ,cushion valve and order valve of hydraulic system shall be debug in accordance with the requirement of drawings.c、安全閥校驗(yàn)合格;c c

9、heck of safety valved、舵裝置的報(bào)警系統(tǒng),包括動(dòng)力源失電、斷相、過載、控制電源失電、油類失壓、油柜低液位及自動(dòng)偏舵等模擬試驗(yàn)合格。d. Check tests of rudder device alarm system, which included electric power source failure, phase failure overload, control power source lose, oil pressure failure, oil tank low level and autopilot by simulation.1.2試驗(yàn)內(nèi)容及程序1.2

10、 Test content & programThe electro-hydraulic steering engine shall be run for not less than 30 min under no-load condition, and check it as follow:a、檢查舵角指示器、操舵器與舵葉之間的誤差,檢查時(shí)自中間位置向兩舷轉(zhuǎn)舵,舵角每增加5°核對(duì)一次,其舵葉與舵角指示器之間的誤差應(yīng)不大于±1°,并作記錄;a. Examine the error between the rudder angle indicator 、st

11、eering machine and the rudder blade, The rudder turn from amidship position to two shipboard when testing, Collate when the rudder angle increase each 5°, with the error between the rudder blade and the rudder angle indicator shall be not more than±1°, then record it.b、檢查舵角電氣限位器動(dòng)作的正確性

12、,應(yīng)能使舵葉轉(zhuǎn)至左、右舷各35°處停止;機(jī)械限位器的安裝位置為36.5°。b. check the correctness of rudder angle gas limiters, The rudder blade turn to port andstarboard 35°and stop ,installation location of mechanical rudders stops is 36.5°.pumps ;examine the operation of hydraulic system, temperature rise of bea

13、ring and vibration; check whether have abnormal noise and leakiness during oil pump working. When doing continual steering, the angle turn form 0°to 35°port, 35°port to 35°stb,and carry out alternately ,finally to 0°,but not less than 10 round, preliminary measure the needed

14、 time form one shipboard 35° to other shipboard 30° when testing.the requirement time by prime survey be to 20s.1.3試驗(yàn)記錄1.3 test recorda、電動(dòng)液壓舵機(jī)連續(xù)試驗(yàn)時(shí)應(yīng)記錄電動(dòng)機(jī)的起動(dòng)電流、工作電流、電壓、轉(zhuǎn)速及液壓缸的油壓等;a. Record starting current ,working current ,voltage, speed and hydraulic oil pressure of electric motor when do

15、ing continual test of the electro-hydraulic steering gear.b、測(cè)量記錄各電動(dòng)機(jī)及其控制箱的熱態(tài)絕緣電阻值,其值應(yīng)不低于1兆歐。b. Measure insulation resistance (hot condition of each electrical box & motor and recordit ,with the value is not less than 1 .2、滅火系統(tǒng)試驗(yàn)2.fire-extinguishing system trial2.1試驗(yàn)條件2.1 trial conditiona、各系統(tǒng)布置和安

16、裝合格;b、各系統(tǒng)管路的液壓試驗(yàn)和密性試驗(yàn)合格;c、安全閥校驗(yàn)合格。a. Check of the arrangement and installationb. check hydraulic test and tightness testc. check of safety valves2.2試驗(yàn)內(nèi)容及程序2.2 Test content & program表2(table 2射高m height 水量m3/h capacity水槍口徑mm Nozzles size 水槍口徑mm Nozzles size水槍進(jìn)口壓力kgf/cm2water pressure16 19 16 192.

17、0 17.17 17.62 13.7 19.52.5 20.58 21.28 15.5 21.63.0 23.64 24.65 16.8 23.83.5 26.35 27.72 18.0 25.6emergency fire pump with two nozzles (size 19mm to be capable of delivering the two jets of water ,with the water pressure should not be less than 0.25 MPa, with the water rang not be less than 12m.2.3試

18、驗(yàn)記錄2.3 experiment recorda、測(cè)量記錄電動(dòng)消防泵的電動(dòng)機(jī)及其控制設(shè)備在效用試驗(yàn)前后的冷、熱態(tài)絕緣電阻值,絕緣電阻應(yīng)不小于1兆歐。a. Before or after function test ,Measure insulation resistance (cold and hot condition of electrical box & motor of fire pump and record it ,with the value is not less than 1 .b、測(cè)量記錄二氧化碳系統(tǒng)的報(bào)警裝置在效用試驗(yàn)后的熱態(tài)絕緣電阻值,絕緣電阻應(yīng)不小于1兆歐。

19、b. Measure insulation resistance (hot condition of CO2 system alarm device after functional test, with the value is not less than 1 .3、艙底系統(tǒng)及油污水分離器試驗(yàn)3.bilge water system and oil extractor & drain separator test3.1試驗(yàn)條件3.1 trial conditiona、艙底水系統(tǒng)的密性試驗(yàn)合格;b、安全閥校驗(yàn)合格。a. Check watertight test of bilge wa

20、ter system;b. Check of safer valve3.2試驗(yàn)內(nèi)容及程序3.2 Test content & program靈活性試驗(yàn)。a、試驗(yàn)結(jié)束后,應(yīng)測(cè)量記錄油水分離器污水泵的電動(dòng)機(jī)及其控制設(shè)備的熱態(tài)絕緣電阻值,其值應(yīng)不小于1兆歐。a. After test, Measure insulation resistance (hot condition of electrical box & motor of oil extractors drain pump and record it, with the value is not less than 1 .b

21、、油污水分離裝置效用試驗(yàn)中,應(yīng)測(cè)量記錄分離后水的含油量。b. Measure oil in separated water and record during test.4、壓載系統(tǒng)試驗(yàn)4. Ballast System test4.1試驗(yàn)條件4.1 trial conditiona、壓載系統(tǒng)經(jīng)密性試驗(yàn)合格;b、壓載泵或管路上的安全閥校驗(yàn)合格。a. Check test of ballast system tightnessb. check of safety valves4.2試驗(yàn)內(nèi)容及程序4.2 Test content & programa、各壓載泵進(jìn)行試驗(yàn)時(shí)應(yīng)記錄電動(dòng)機(jī)的起動(dòng)電

22、流及工作電流。b、試驗(yàn)后測(cè)量并記錄電動(dòng)機(jī)及控制設(shè)備的熱態(tài)絕緣電阻值。其值應(yīng)不小于1兆歐。a. Record starting current and working current of motor when testing.b. Measure insulation resistance (hot condition of each electrical box & motor and record it ,with the value is not less than 1 .5、生活及排水系統(tǒng)試驗(yàn)5. Test of Scuppers and sanitary discharge

23、systems5.1試驗(yàn)條件5.1 trial conditiona、各生活系統(tǒng)的管路及設(shè)備安裝完好,并密性試驗(yàn)合格;b、各水柜清洗完畢;c、安全閥及減壓閥校驗(yàn)合格;d、各壓力水柜的水位及各泵的控制調(diào)整完畢;e、按設(shè)計(jì)要求調(diào)整好熱水柜的溫度調(diào)節(jié)閥。使熱水溫度保持在60°70c°左右。a. after pipeline and equipment of each service sys.are installed ,take the efficient test.b. each water tank must be washed.c. check of relief valv

24、e and decompression valved. the water level of each pressure water tank and control of each pump must be regulated.e. regulate the temp. valve of the hot water tank make sure that the temp. is about60°70c°.5.2試驗(yàn)內(nèi)容及程序5.2 Test content & program5.3試驗(yàn)記錄a、生活和排水系統(tǒng)各泵試驗(yàn)時(shí)應(yīng)記錄電動(dòng)機(jī)的起動(dòng)電流及工作電流;b、試驗(yàn)后測(cè)

25、量記錄電動(dòng)機(jī)及控制設(shè)備的熱態(tài)絕緣電阻值。其值應(yīng)不小于1兆歐。5.3 experiment recorda. Record starting current &working current of motor when testing of Scuppers and sanitary discharge systemsb. After test, measure insulation resistance (hot condition of each electrical box & motor and record it ,with the value is not less

26、than 1 .6、通風(fēng)系統(tǒng)試驗(yàn)6.Ventilation System test6.1試驗(yàn)條件6.1 trial conditiona、通風(fēng)系統(tǒng)及設(shè)備安裝合格;b、各機(jī)械通風(fēng)艙室施工完畢。a. Check of installation of Ventilation System & equipment;b. Finishing construction of Mechanical ventilation engine room.6.2試驗(yàn)內(nèi)容及程序6.2 Test content & programpipe ,funnel jalousie etc.6.3試驗(yàn)記錄6.3 e

27、xperiment recorda、風(fēng)機(jī)進(jìn)行效用試驗(yàn)時(shí),應(yīng)記錄其電動(dòng)機(jī)的起動(dòng)電流及工作電流;b、試驗(yàn)后測(cè)量并記錄風(fēng)機(jī)電動(dòng)機(jī)及其控制設(shè)備的熱態(tài)絕緣電阻值。a. Record starting current and working current of motor when doing funs function test;b. Measure insulation resistance (hot condition of electrical box & motor of blower and record it after test.7、主、輔機(jī)冷卻系統(tǒng)試驗(yàn)7.M/E and A/E

28、 cooling test7.1試驗(yàn)條件7.1 trial conditiona、系統(tǒng)的布置和安裝合格;b、泵及管路上的安全閥校驗(yàn)合格;c、系統(tǒng)的高溫報(bào)警裝置模擬試驗(yàn)合格。a. Check of the arrangement and installationb. check of safety valves of pump & pipingc. check test of temp.high alarm device by simulation7.2試驗(yàn)內(nèi)容及程序7.2 Test content & program7.3試驗(yàn)記錄各冷卻泵試驗(yàn)結(jié)束后,應(yīng)測(cè)量記錄電動(dòng)機(jī)及其控制設(shè)備

29、的熱態(tài)絕緣電阻值,其值應(yīng)不小于1兆歐。7.3 experiment recordAfter test of cooling pump, measure insulation resistance (hot condition of electric box & motor and record it ,with the value is not less than 1 .7.4 空調(diào)系統(tǒng)效用試驗(yàn)。7.4 A/E system function test效用試驗(yàn)結(jié)束后,空調(diào)機(jī)及其控制設(shè)備和水泵應(yīng)測(cè)量熱態(tài)絕緣電阻值,其值應(yīng)不小于1兆歐。Measure insulation resistan

30、ce (hot condition of control box & A/E and water pump and record it ,with the value is not less than 1 .8、主、輔機(jī)滑油系統(tǒng)試驗(yàn)8.1試驗(yàn)條件8.1 trial conditiona、系統(tǒng)的布置和安裝合格;b、安全閥校驗(yàn)合格;c、系統(tǒng)的高溫及低壓報(bào)警裝置模擬試驗(yàn)合格。a. check of the arrangement and installationb. Check of safety valvec. test of temp.high &low-pressure ala

31、rm device was checked by simulation.8.2試驗(yàn)內(nèi)容及程序8.2 Test content & program8.3試驗(yàn)記錄試驗(yàn)結(jié)束后,測(cè)量記錄電動(dòng)機(jī)及其控制設(shè)備的熱態(tài)絕緣電阻值,其值應(yīng)不小于1兆歐。8.3 experiment recordAfter test, measure insulation resistance (hot condition of each electrical box & motor and record it ,with the value is not less than 1 .9、主、輔機(jī)燃油系統(tǒng)試驗(yàn)9.M/

32、E,A/E fuel oil system test9.1試驗(yàn)條件9.1 trial conditiona、系統(tǒng)的布置和安裝合格;b、安全閥校驗(yàn)合格;c、燃油艙低位報(bào)警及泵的自動(dòng)啟動(dòng)和停泵裝置校驗(yàn)合格。a. check of the arrangement and installationb. Check of safety valve9.2試驗(yàn)內(nèi)容及程序9.2 Test content & program9.3試驗(yàn)記錄9.3 experiment record試驗(yàn)記錄結(jié)束后,測(cè)量記錄電動(dòng)機(jī)及其控制設(shè)備的熱態(tài)絕緣電阻值,其值應(yīng)不小于1兆歐。Measure insulation resi

33、stance (hot condition of electrical box & motor and record it aftertest ,with the value is not less than 1 .10、燃油及滑油離心分油機(jī)試驗(yàn)10. Centrifugal Fuel oil& Lubricating oil purifier test10.1試驗(yàn)條件10.1 trial conditiona、系統(tǒng)的布置和安裝合格;b、各報(bào)警系統(tǒng)校驗(yàn)合格;a. check of the arrangement and installationb. Check of alarm

34、 system10.2試驗(yàn)內(nèi)容及程序10.2 Test content & program10.3試驗(yàn)記錄10.3 experiment recorda、試驗(yàn)結(jié)束后,應(yīng)測(cè)量記錄電動(dòng)機(jī)及其控制設(shè)備的熱態(tài)絕緣電阻值。11、空氣壓縮機(jī)及壓縮空氣系統(tǒng)試驗(yàn)11. air compressor & compressed air system test11.1試驗(yàn)條件11.1 trial conditiona、空氣壓縮機(jī)及壓縮空氣系統(tǒng)的布置和安裝合格;b、壓縮空氣系統(tǒng)(包括空氣瓶氣密試驗(yàn)合格(試驗(yàn)在額定工作壓力下進(jìn)行,時(shí)間不少于2h;c、空氣機(jī)、空氣瓶和壓縮空氣管路上的安全閥及減壓閥校驗(yàn)合格

35、。a. the arrangement of air compressor and compressed air system to be eligible.b. compressed air system (include air bottle efficient test to be eligible.c. relief valve and pressure reduce valve on air compressor ,air bottle and compressed air pipeline to be eligible.11.2試驗(yàn)內(nèi)容及程序11.2 Test content &a

36、mp; program11.3試驗(yàn)記錄11.3 record of testa、試驗(yàn)時(shí)應(yīng)測(cè)量記錄電動(dòng)機(jī)起動(dòng)電流和工作電流、氣密試驗(yàn)時(shí)間和壓力降;b、測(cè)量記錄電動(dòng)機(jī)及其控制設(shè)備的熱態(tài)絕緣電阻值。a. Record the starting circuit and working circuit ,time of airtight test and reducing pressure.b. measure the insulation resistance of electric motor and control equipment in hot state12、液壓系統(tǒng)試驗(yàn)12 hydraul

37、ic pressure test12.1試驗(yàn)條件12.1 trial conditiona、液壓傳動(dòng)管系液壓試驗(yàn)合格;b、各安全閥校驗(yàn)合格;c、循環(huán)油箱低位報(bào)警裝置及滑油系統(tǒng)的高溫和低壓報(bào)警裝置模擬試驗(yàn)合格;d、滑油系統(tǒng)清潔合格。a. fluid drive piping efficient testb. relief valve test12.2試驗(yàn)內(nèi)容及程序12.2 Test content & program12.3試驗(yàn)記錄12.3 record of test13、空氣管、測(cè)量管及液位遙測(cè)系統(tǒng)的效用試驗(yàn)13.efficient test of air ,sounding and

38、 level inspecting system.13.1檢查空氣管的安裝完整性,自油艙引出的空氣管,應(yīng)檢查金屬防火網(wǎng)是否安裝齊全。13.1 check installation integrality of the air pipe . metal fire damper about air pipe from oil tank to be checked.13.2各測(cè)量管以測(cè)深尺插入時(shí),應(yīng)上下自如,無阻礙現(xiàn)象。13.2 when insert the sounding pipe and sounding ruler, it should not be blocked.13.3低于艙壁甲板的

39、測(cè)量管,其管口的自閉旋塞動(dòng)作應(yīng)靈活。13.3 the nozzle cock of sounding pipe below the bulkhead deck to be agile.13.4測(cè)量管管口的銅質(zhì)封蓋應(yīng)配置齊全,管口應(yīng)標(biāo)有清楚的標(biāo)志。13.4 the brass close over of nozzle of sounding pipe to be equipped completely with the clear indication at the nozzle.14、主推進(jìn)系統(tǒng)試驗(yàn)14.main propel system test14.1試驗(yàn)條件14.1 trial con

40、ditiona、主機(jī)、齒輪箱及軸系和螺旋槳等的安裝驗(yàn)收合格;b、試驗(yàn)前主柴油機(jī)經(jīng)磨合試驗(yàn),并已初步調(diào)整各缸的工作參數(shù);c、為主機(jī)運(yùn)轉(zhuǎn)服務(wù)的輔助機(jī)械裝置、泵及管系已經(jīng)系泊試驗(yàn)合格;d、試驗(yàn)用的柴油、滑油和冷卻水應(yīng)符合主機(jī)使用說明書的要求;e、測(cè)試儀表或設(shè)備檢定合格;f、主機(jī)的安全保護(hù)裝置及各系統(tǒng)的報(bào)警裝置調(diào)試合格(或有產(chǎn)品廠合格證件。a.arrangement of M/E ,gearbox ,shafting and propeller to be eligible.b.Before test, primary regulation to be done to main diesel engi

41、ne including its working parameter of each cylinder.c.Auxiliary equipment, pump and piping serviced for M/E to be done with mooring test eligible.d.The D.O., L.O. and cooling water for test to be complied with specification of M/E manual.e.Measure gauge and equipment to be checked eligible.f.Protect

42、ion device of M/E and alarm device of each system to be regulated eligible.(or have the eligible certification of maker14.2試驗(yàn)內(nèi)容及程序14.2 Test content & program表3(table3工況序號(hào)NO. 扭矩比值%(80%Netorsion and vibration ratio試驗(yàn)時(shí)間hTime1 39 0.52 63 0.53 83 0.54 100 24倒車astern Ahead rating speed正車額定轉(zhuǎn)速的70%10mina

43、、可倒順齒輪傳動(dòng)裝置的倒、順試驗(yàn),應(yīng)進(jìn)行3次;b、齒輪傳動(dòng)裝置的滑油低壓及高溫報(bào)警,應(yīng)進(jìn)行模擬試驗(yàn),檢查報(bào)警動(dòng)作是否準(zhǔn)確可靠。a. ahead and stern test to be carried out to gearbox for 3 times.b. Test of L.O. low-pressure and high temp.alarm shall be carried out by simulation, checka、安全系統(tǒng)的試驗(yàn)在主機(jī)停車的情況下進(jìn)行模擬試驗(yàn),校核整定值;b、應(yīng)急停車試驗(yàn):分別按下各控制站的應(yīng)急停車機(jī)構(gòu)動(dòng)作,并發(fā)出相應(yīng)的報(bào)警和顯示;a. Safety te

44、st shall be carried out by simulation at M/E stop condition and check the set value;b. Emer. Stop test: do the Emer. Stop action of each control station separately and15、柴油發(fā)電機(jī)組及配電板試驗(yàn)15. diesel generator sets and switchboard test15.1試驗(yàn)條件15.1 trial conditiona、發(fā)電機(jī)組和配電板的安裝及有關(guān)電纜的敷設(shè)驗(yàn)收合格;b、柴油機(jī)在額定負(fù)荷下各缸的負(fù)荷均勻

45、性調(diào)試合格;c、安全保護(hù)裝置及報(bào)警裝置調(diào)試合格(或有產(chǎn)品廠合格證件。a. Installation of D/G set and switchboard and relative cable to be eligible.b. equal regulation of each cylinder of diesel engine with rated load to be eligible.c. check of safety and alarm device ( or provide approved certificates by maker15.2試驗(yàn)內(nèi)容及程序15.2 Test content & program表4 (table 4工況序號(hào)No. 發(fā)電機(jī)負(fù)荷%load試驗(yàn)時(shí)間htime1 2 3 4 5 2550751001020.5電機(jī)部分則應(yīng)將各種負(fù)荷下的電壓、電流、功率因數(shù)、轉(zhuǎn)速作好測(cè)量記錄。試驗(yàn)后應(yīng)測(cè)量記錄熱態(tài)情況下的絕緣電阻值。其值應(yīng)不小于1兆歐。發(fā)電機(jī)于100%負(fù)荷試驗(yàn)結(jié)束后,