MESUTRONIC(金屬探測器)通用操作手冊

1、 INDEXIntroduction介紹.3Safety安全 3Operation操作 .3 Operating principle 工作原理.4Actuation 投入運(yùn)行.5Installation 安裝.8 Electronic 電子.8 Detector檢測器 .8 Power supply電源.9Operation操作10Adjustments調(diào)節(jié)11Overview operating levels操作面一覽 11General概述13 Operating level 1 操作面1 14 Operating level 2 操作面2 15 Operating level QM 操作

2、面QM 19Maintenance維護(hù) .21 Electronics 電子部分.21 Electrical 電氣部分 .21 Detector探測器 .21 Cleaning清潔 .21Faults and Problems故障和問題.24 General概述 .24 Erorr messages and notice出錯(cuò)信息和提示.24 Electrical Power電源.27 Service服務(wù)28 Technical Data技術(shù)資料 28 Connections連接29Dear customer,to begin with, we would like to thank you f

3、or your confidence in our metal detection system. .首先，非常感謝您對我們公司的金屬檢測系統(tǒng)的信任。Prior to switching the system on, please read the user manual completely as this providesyou with the expertise necessary for optimum operation and adjustment of the system according to your requirements. 激活該系統(tǒng)前，請與專家一起完整閱讀這本用

4、戶手冊，使該系統(tǒng)能夠根據(jù)您的需要，達(dá)到最優(yōu)操作運(yùn)行和調(diào)節(jié)。In addition, you learn all about the sophisticated options providedby the electronics as well as about the optional extensions.另外，可以學(xué)會電子設(shè)備提供的所有復(fù)雜成熟的選項(xiàng)以及可選擴(kuò)展項(xiàng)。If, contrary to expectations, you have any problems in operating your system, the MESUTRONICteam and our contract

5、ors will be able to assist you at any time.The MESUTRONIC team is at your disposal from Monday until Friday between 8 a.m. and 6p.m., tel. +49 9927 / 94 10-0 or fax +49 9927 / 17 32.Outside our office hours, you can contact us, at any time, via MESUTRONIC helpline. Therespective phone number can be

6、retrieved from our answer machine. Please do not hesitateto contact us.如果您在操作該系統(tǒng)時(shí)，出現(xiàn)了預(yù)料不到的問題，Mesutronic全體人員以及我們的承包商無論何時(shí)都將有能力幫助你解決。我們的工作時(shí)間是周一到周五的上午8點(diǎn)至下午6點(diǎn)。電話：+49 9927 / 94 10-0，傳真：+49 9927 / 17 32。工作時(shí)間以外，您可通過Mesutronic熱線服務(wù)電話與我們聯(lián)系。從我們的應(yīng)答機(jī)，可以得到相應(yīng)的電話號碼。聯(lián)系我們，請不要猶豫。If a demonstration on site is required,

7、we will respond as soon as possible offering nationaland international services.Enjoy your MESUTRONIC system and a metal-free time如果需要演示，我們將及時(shí)提供國內(nèi)和國際的服務(wù)。請享受您的Mesutronic系統(tǒng)和無金屬時(shí)光。YoursGerätebau GmbHHöllmannsried 31D-94259 Kirchberg, WaldGermanyTelefon +49 (0) 9927 9410-0Telefax +49 (0) 9927

8、1732E-mail (Vertrieb) salesmesutronic.deE-mail (Service) servicemesutronic.deInternet www.mesutronic.deIntroduction介紹Safety安全Safety during operation: 操作運(yùn)行中的安全The electronics cabinets must be closed ! 必須關(guān)閉電子箱！Please observe the following before attempting maintenance or repair on the unit: 在對設(shè)備進(jìn)行維修或維

9、護(hù)工作時(shí)，注意以下幾點(diǎn)：Disconnect the power supply ! 斷開電源Check for residual voltage on the contacts ! 檢查觸點(diǎn)的剩余電壓！Only trained and authorized personnel may perform maintenaceand repairs只有經(jīng)過培訓(xùn)或授權(quán)的人員才能進(jìn)行維護(hù)和維修工作。Operation操作The unit is to be used exclusively for the detection of metal contaminants in fabrics.該設(shè)備只適用于

10、檢測紡織品中的金屬。The unit is not to be used for products that are: 該設(shè)備不能用于以下產(chǎn)品：. electrically conductive 導(dǎo)電產(chǎn)品. contain metals as part of the product. 含有金屬的產(chǎn)品Please consult with the Manufacturer before testing products with the above characteristics, since they will affect sensitivity.在測試帶有以上性質(zhì)的產(chǎn)品之前，請咨詢制造商，

11、它們會影響設(shè)備的靈敏度。The unit may not be used: 該設(shè)備不能再以下情況使用：. in explosive environments 易爆區(qū)域. outside of the Nema rating 國際電氣制造業(yè)協(xié)會規(guī)定的范圍以外. outside of the normal operating temperture range 正常的操作溫度范圍以外Operating the unit outside of the normal operating parameters may dmage the unit andmay lead to injury or deat

12、h.如果該設(shè)備使用不當(dāng)，可能會損壞設(shè)備，并造成人員傷亡。The unit may not be modified, unless authorized in writing by the manufacturer.只有經(jīng)制造商書面授權(quán)才能對該設(shè)備進(jìn)行改裝。The unit should be serviced, maintained and repaired only by trained and authorizedpersonnel.只有經(jīng)過培訓(xùn)或授權(quán)的人員才能對該設(shè)備進(jìn)行保養(yǎng)、維護(hù)和維修。Operating principle 工作原理The following shows the si

13、mplified principle of a metal search detector,with an example of a conveyor belt apllication.The shape and look of your application may differ, but the priciple is the same. 下圖以傳送帶應(yīng)用為例描繪金屬探測設(shè)備的簡化了的工作原理，您的金屬探測設(shè)備的形狀和外觀與所示類型有可能不同，但其工作原理始終是相同的。Metal detection 金屬識別1.The seek head creates and evaluates an

14、 electromagnetic field with the help of transmitter and receirver coils.金屬探測器產(chǎn)生一個(gè)電磁場。2If a metal body enter the field,the signal indication display deflects in one direction.當(dāng)一個(gè)金屬進(jìn)入此電磁場中，測量信號會朝一個(gè)方向偏轉(zhuǎn)。3.If the metal body leaves the field ,the display deflects in the opposite direction.l當(dāng)金屬離開此電磁場時(shí)，測量信

15、號會朝另一個(gè)方向偏轉(zhuǎn)。If both switching thresholds are reached,metal is detected.If the metal is detected ,several outputs,depending on your configuration,can be used to query the events:At least one Relay and a 24V Are available for your queries.當(dāng)測量信號的兩個(gè)觸發(fā)極均被超過時(shí)，則觸發(fā)金屬。如果電子量測器識別出一個(gè)金屬信號，可根據(jù)金屬探測器的配置不同采用多個(gè)輸出口來詢問事

16、件。供詢問使用的至少有一個(gè)繼電器和一個(gè)24V開關(guān)輸出。Actuation 投入運(yùn)行Safety procedures before taking the device into operation.投入運(yùn)行前的安全準(zhǔn)備工作Befor actuating the metal detector at least the following parts of the device must be checked:在投入運(yùn)行之前，至少要對設(shè)備進(jìn)行以下幾個(gè)方面的檢查：Is the device damaged anywhere?設(shè)備是否有損傷？Are the electric ports and mai

17、ns undamaged?所有電氣接頭和導(dǎo)線是否完好無損。Are all pneumatic supplies and mains undamaged?壓縮空氣接頭和管道，則要檢查他們是否完好無損？The device can start if everything is perfect.只有在設(shè)備處于完好無損的狀態(tài)時(shí)，方可以將其投入運(yùn)行。Activate production-and transporting device 生產(chǎn)和傳送裝置投入運(yùn)行As a next step the production and transporting deviceis taken into operati

18、on without loading products.In this state the influence of the transporting device on the metal detector becomes evident.Here also applies:If there should be incorrect triggers try to locate the cause of the disturbance and suppress it .For this ,take the production line into Operation as mentioned

19、aboved,step by step.Contrary to peripheral disturbances that often need very high efforts to suppress them in this case a solution should be easily found.Tempporarily the sensitivity can be reduced until there are incorrect triggerings.See chapter AdjustmentOperating level 1Sensitivity 參見章 調(diào)節(jié) 操作面 1

20、靈敏度將生產(chǎn)裝置和傳送裝置不帶產(chǎn)品投入運(yùn)行。在此狀態(tài)下傳送裝置對金屬探測器的影響將很明顯。這里也同樣適用：如果出現(xiàn)誤觸發(fā)，必須試圖確定干擾源并去除干擾。方法是如上所述將生產(chǎn)線一步一步投入運(yùn)行。同常常很費(fèi)力才能排除的外圍干擾不同，這里應(yīng)總能找到解決辦法。暫時(shí)也可減小靈敏度，直到無誤觸發(fā)為止。Start complete production line起動(dòng)整條生產(chǎn)線Now start the complete production line.For the set up-step you should,if possible use only metal-free products.The fur

21、ther steps depends on the current situation.If there are metal events while a metal free product is passing through the coil,you should continue with the following point ,otherwise you may skip the following point.現(xiàn)在請你起動(dòng)整條生產(chǎn)線，在調(diào)試階段應(yīng)盡可能只使用不帶金屬的產(chǎn)品，接下去的步驟視當(dāng)時(shí)情況而定，如果在不帶金屬的產(chǎn)品經(jīng)過線圈時(shí)發(fā)生觸發(fā)，請繼續(xù)下一點(diǎn)，否則你可跳過下一點(diǎn)。Lea

22、rn product 學(xué)習(xí)產(chǎn)品Your product is conductive and therefore influences your metal detector without metal being existent in your product.你的產(chǎn)品是導(dǎo)電的，因此雖然產(chǎn)品中無金屬，也會影響金屬探測器。Follow the instructions as in Adjustment Oprating level 2learn product manual”In order to counterbalance the product effect. 調(diào)節(jié) 操作面 2 學(xué)習(xí)產(chǎn)品

23、Optimize sensitivity settings優(yōu)化靈敏度調(diào)節(jié)Note:the higher the sensitivity is set,the higher the susceptibility for incorrect triggering.注意：靈敏度調(diào)的越高，出現(xiàn)的誤觸發(fā)的可能性夜越大。調(diào)節(jié) 操作面 靈敏度Change name of the product 給產(chǎn)品命名Now you can enter a name for the product .This is most important if you use several different products

24、or product groups in connection with the metal detection device.現(xiàn)在你可給產(chǎn)品確定一個(gè)名字。尤其在你用金屬探測設(shè)備探測多個(gè)不同的產(chǎn)品或產(chǎn)品組時(shí)，需要進(jìn)行這一步。Adjustment Oprating level 2Parameter set 調(diào)節(jié) 操作面 2 參數(shù)存儲器Adapting the reject parameter 調(diào)節(jié)分離參數(shù)Adjustment Oprating level 2Reject Parameter 調(diào)節(jié) 操作面 2 分離參數(shù)Adjustments finished調(diào)節(jié)完畢If you do not wi

25、sh to use the machine for any other products,you can skip the next point.如果你不在設(shè)備上運(yùn)行其他產(chǎn)品，可跳過下一點(diǎn)。Change products更換產(chǎn)品You can save up to 50 different products.In connection with the name sensitivity and separating time are saved. In order to adjust settings for a new product ,you have to change product.

26、 你可儲存50個(gè)不同的產(chǎn)品。同產(chǎn)品名稱一起將儲存靈敏度，分離參數(shù)以及產(chǎn)品學(xué)習(xí)過程中的結(jié)果。要為一個(gè)新的產(chǎn)品進(jìn)行調(diào)節(jié)，你必須進(jìn)行產(chǎn)品更換。 Adjustment Oprating level 2Parameter set 調(diào)節(jié) 操作面 2 參數(shù)存儲器Repeat the point “Start complete production line”to “change products until all product/parameter sets that are operated together with the metal detecting device are configured.

27、重復(fù)步驟“起動(dòng)整條生產(chǎn)線”至“更換產(chǎn)品”，直到將所有同金屬探測設(shè)備一起運(yùn)行的產(chǎn)品調(diào)節(jié)完畢。You now have set your metal detection device at optimum level. 你已最佳地調(diào)節(jié)了你的金屬探測器。All further setting possibilities serve for adjusting the metal detection device to the production process and for implementing functions and evaluations adapted to application

28、s. An overview of all of your metal detection devices functions is provided in chapter”Adjustment”.所有接下去的調(diào)節(jié)工作均用來使金屬探測設(shè)備同生產(chǎn)過程相配合，以及實(shí)現(xiàn)與應(yīng)用有關(guān)的功能和測量。Installation 安裝Please observe the following instructions to assure proper functioning of the metal detector.為保證金屬檢測器正常運(yùn)行，請按照以下說明安裝檢測器。 Electronic 電子. Do not

29、 install the electronics in other electrical cabinets or switchboxes:不要將電子設(shè)備安裝到其它電子箱或配電箱中。Interferences of other electronic components may cause fault releases其它電子組件的干擾可能會引起錯(cuò)誤的觸發(fā)。. Keep the CAN-Bus-Cabel and the power lead from the search coil separatefrom other electricity consumers: 將探測線圈的CAN-Bus-

30、Cabel和電源線與其它用電戶分離。The cables are part of search coil and need to be protected from EMFI 電纜是探測線圈的一部分，需要EMFI保護(hù)。Please note:請注意. Disconnect the electronics from power if are welding on units with integratedelectronics.在該設(shè)備上進(jìn)行焊接時(shí)，將金屬檢測器與電源斷開，Control box控制箱Holes for fixing the control box 控制箱的固定孔Detector

31、檢測器Install the unit in a vibration-free environment將該設(shè)備安裝在無振的環(huán)境中。A higher sensitivity can be adjusted in case of vibration-free installation如果安裝環(huán)境無振，可設(shè)置較高的靈敏度Avoid Electro Magnetic Field Interference (EMFI). Fluctuations in power demandfrom nearby electrical devices can create EMFI which may cause f

32、alserejects.避免電磁場（EMFI）干擾。由附近電子設(shè)備引起的電源波動(dòng)會產(chǎn)生EMFI，可能會引起錯(cuò)誤的觸發(fā)。Interferences trigger off faults 干擾引起的故障Observe the metal free zone requirements 遵守?zé)o金屬區(qū)要求The electronics can be accessed through the access panel located on the lowerpart of the detector.通過位于檢測器底部的檢修窗可以對該電子器件進(jìn)行檢查。Please leave enough clearanc

33、e to open the access cover with a screwdriver請留出足夠的空間，以備使用螺絲刀打開檢修蓋。If you choose not to use the pillow blocks provided by the manufacturer,please assure proper isolation of the unit. Conductive mounting hardware may create a short circuit.如果不使用制造商提供的支承座，請保證該設(shè)備正確絕緣。傳導(dǎo)的裝配硬件可能會引起短路。Please make sure tha

34、t everything is insulated (clamps made of conductive materialmay cause short circuit !). Specially designed clamps can be ordered when using themetal detector (see chapter Fittings available for delivery“). Please note: Two (2) different types of clamps are avaiable, depending on the individual conv

35、eyingspeed.請確保所有器件都是絕緣的（由導(dǎo)電材料制造的夾板會導(dǎo)致短路）。制造商提供專門為金屬檢測器設(shè)計(jì)的夾板（參見“可供配件”）請注意：根據(jù)輸送機(jī)的速度，夾板有兩種不同的型號。Power supply電源The power supply has to be within the following limits:電源電壓必須在以下要求的范圍界限以內(nèi)：Ininitely 85 to 264 V ACVariable: 50 to 400 Hzor: 100 to 375 V DCVersion special max. 10 ASpecial version: 專用類型Infinite

36、ly 22 to 75 V ACVariable: 50 to 60 Hzor: 22 to 75 V DCThe electronics performs an auto test and adjusts to the supplied voltage.電子器件自動(dòng)檢測，并進(jìn)行調(diào)整使其適合供電電壓。The unit is now ready to operate. 現(xiàn)在，該設(shè)備已準(zhǔn)備完畢，可以運(yùn)行了。Operation操作The metal detector is operated by the touchpad in front of the electronics cabinet.All

37、 required information is displayed as a text or indicated by LEDs.通過電子箱上的觸摸屏對金屬檢測器進(jìn)行操作。所有所需的信息都以文本的顯示顯示或通過LED指示。Power電源 Metal金屬 Fault出錯(cuò)Operator interface 操作員接口Display 顯示器For additional information: See the chapter Adjustments“更多信息參見“調(diào)節(jié)”一章。Touchpads觸摸屏Additional information in the following chapters.

38、 更多信息參見以下章節(jié)。Note:注意The detector is factory set for manual reset, meaning that the unit has to be manuallyreset after a metal detection event. For automatic reset: See the following chapters.檢測器出廠設(shè)置為手動(dòng)重置，這意味著該設(shè)備在檢測到金屬后，必須通過手動(dòng)方式重置。對于自動(dòng)重置方式參見以下章節(jié)。The function of the LED´s function LED的功能Power LED

39、(green) : This LED has to be on during operation. If the LED is not on,the unit does not receive power.電源LED（綠色）：在運(yùn)行過程中，該LED是亮。如果不亮，說明該設(shè)備沒有接通電源。Metal LED(red) : Die Metal LED is lit when metal is detected.Acknowledging the detection event by pushing the OK“ pad extinguishes the LED.金屬LED（紅色）：當(dāng)檢測到金屬時(shí)

40、，金屬LED變亮。按“ok”鍵確認(rèn)該檢測事件后，LED.熄滅。Fault LED(red) : The fault LED lights up, if the Electronics detect a fault condition.Push the OK“ pad after correcting the faultIf the fault has been properly corrected, the LED will not be on.出錯(cuò)LED（紅色）：如果電子器件檢測到錯(cuò)誤狀態(tài)，出錯(cuò)LED變亮。排除錯(cuò)誤后，按“ok”鍵。如果錯(cuò)誤被成功排除，LED不再變亮。Adjustments調(diào)

41、節(jié)Overview operating levels操作面一覽Operating level 1操作面1 Sensitivity 靈敏度 Choose parameter set(Change products)更換參數(shù)（更換產(chǎn)品） Empty out collector bin (optional)排空收集容器 Metal counter 金屬計(jì)數(shù)器 Start detector test 探測器自檢起動(dòng)Operating level 2操作面2 Learn product學(xué)習(xí)產(chǎn)品 Learn product manual手動(dòng)學(xué)習(xí)產(chǎn)品 Learn product automatic自動(dòng)學(xué)習(xí)產(chǎn)

42、品 Reject parameter分離參數(shù) Reject time (optional)分離時(shí)間 Cumulative ejection time (optional) 容器填料時(shí)間 Metal counter金屬計(jì)數(shù)器 Parameter set 參數(shù)存儲器 Choose parameter set(Change products)更換參數(shù) Change name更改名稱 Copy setup復(fù)制參數(shù) Measure noise抗干擾濾波器 Frequency頻率 Secondary frequency 邊頻 Select transmitter frequency(optional)選擇

43、發(fā)射器頻率 Clock setup調(diào)節(jié)時(shí)鐘 Operating language操作語言 Detection探測 Detection (optional) 探測 Active output A1開關(guān)輸出端A1 Access operating level進(jìn)入權(quán) Direct access直接選擇鍵 Access operating level 1進(jìn)入操作面1 Access code進(jìn)入代碼 Access operating level2進(jìn)入操作面2 Access code進(jìn)入代碼 Access operating level QM進(jìn)入質(zhì)量管理界面 Access code進(jìn)入代碼 Version

44、 info版本信息 Restor factory settings恢復(fù)出廠設(shè)置Operating level QM操作面QM（質(zhì)量管理） Detector test探測器自檢 After power on 開機(jī)后 Test cycle自檢周期 Test timeout自檢持續(xù)時(shí)間 Signal tolerance 信號公差 Angle tolerance 角度公差 Learn sample parts試樣學(xué)習(xí) Contamin.level污染程度 Measure interval測量時(shí)間間隔 Detections次數(shù) Print log打印 Print mode 打印模式 Print log記

45、錄打印General概述The metal detector is delivered pre-set from the factory. Under normal circumstancesno other adjustments are required.The following chapters contain the required information if you should wish to modifythe factory adjustments.金屬檢測器的工作參數(shù)在出廠前已設(shè)置完畢。通常不需要改動(dòng)或只需進(jìn)行微小的調(diào)整。如果想改變出廠設(shè)置，以下章節(jié)包括了所需要的信息。

46、Only authorized and trained persons should perform adjustments!Improper adjustments may impair the function or render thedetector inoperative!只有培訓(xùn)過的人員或經(jīng)授權(quán)的人員才能進(jìn)行調(diào)整。需要注意的是，如果設(shè)置參數(shù)調(diào)整不當(dāng)，可能會消弱金屬檢測器的功能，甚至使檢測器不能工作。Display顯示器1. Navigate back and forth / up and down in the menu.在菜單中前后/上下定位2. Raise or lower a

47、 value 增加或降低參數(shù)值Menu selection / Confirmation of selected value 菜單選擇/確認(rèn)選擇的參數(shù)值Operating level 1 操作面1Sensitivity 靈敏度The higher the sensitivity ,the higher the susceptibility to erroneous ejections.靈敏度越高，出現(xiàn)誤觸發(fā)的可能性也越大。To optimise the sensitivity setting,you should use the following pattern:1) take the sm

48、allest metal piece you want to detect and run it through the metal detecotor.2a) Metal detection Reduce the sensitivity in small steps until the smallest metal piece is no longer detected,and increase the sensitivity setting by a safety reserve of 5%/2b)No metal detection Increase the sensitivity in

49、 small steps until the smallest metal part is finally detected,And increase the sensitivity setting of 1% sensitivity,the machine will still exhibit basic sensitivity. 為最佳地調(diào)節(jié)靈敏度，你應(yīng)按如下方式行事：1） 請傳送一個(gè)你剛好要探測的金屬件。2a)金屬識別 以小幅度逐漸降低靈敏度，直到正好無法識別金屬件，然后將靈敏度提高5%的保險(xiǎn)余地。2b)無金屬識別以小幅度逐漸提高靈敏度，直到正好能識別金屬件，然后將靈敏度提高5%的保險(xiǎn)余

50、地。Change products 更換參數(shù) You can choose one of 50 different parameter sets. 你可以在50個(gè)不同的參數(shù)組之間選擇。Metel counter金屬金屬器The menu item metal counter shows the number of metal messages issued by your metal detection device.On operating level 2 the metal counter can be restored to zero.菜單金屬計(jì)數(shù)器顯示你的金屬探測設(shè)備通報(bào)金屬的次數(shù)。在

51、操作面2可將金屬計(jì)數(shù)器復(fù)位到零。Empty out collector bin (optional) 排空收集容器(選項(xiàng)l) The Empty out collector bin menu item is only displayed ,if Cumulative ejection time has been activated in operating level 2.If you wish to empty out collector bin before it is full,this menu item will re-set cumulative time.排空收集容器菜單只有在操

52、作2中的排空收集時(shí)間被激活時(shí)才會顯示。如果你打算在容器滿料時(shí)清空，可以在這個(gè)菜單內(nèi)重置收集時(shí)間。Start detector test 探測器自檢起動(dòng)You can start the detector test manually here.You can set time duration in which you must perform the detector test and additional configurations in the detector test menu item.這時(shí)可以手動(dòng)的方式啟動(dòng)探測器自檢功能。你可以在菜單探測器項(xiàng)下對你進(jìn)行探測器自檢所需要的時(shí)間和其他一些調(diào)節(jié)項(xiàng)目進(jìn)行設(shè)定。Operating level 2 操作面2 Learn product 學(xué)習(xí)產(chǎn)品The learning process