GP-12初期生產(chǎn)遏制培訓模板

GP-12EarlyProductionContainment2022/12/10GP-12初期生產(chǎn)遏制政策3400LNJAStrategyForImplementationWhatisGP-12WhyweneedGP-12KeypointsofGP-12HowtoimplementGP-122022/12/10執(zhí)行策略什么是GP-12為什么需要GP-12如何執(zhí)行GP-12GP12的要點VisionStatement 目標GP-12isanattempttoprotecttheSupplier,SGM,andtheCustomerfromsurprisesGP-12的目的是盡力避免在供應商、SGM以及客戶處發(fā)生意外的質(zhì)量事故。GoalandObjectiveThedesiredgoalistohaveaproblemfreelaunchandasmoothprogressionintonormalproductionThedesiredobjectiveisputinplaceextrameasuresinearlyproductionthatwillbeeffectiveinkeepingsupplierproblemsintheirownplant.目標與目的期望的目標是使問題自然暴露,平穩(wěn)地進入正常生產(chǎn)階段。期望的目的是在早期生產(chǎn)階段,實施額外的檢驗控制手段，以保證在供應商現(xiàn)場發(fā)現(xiàn)并解決質(zhì)量問題。WhyAreWeTalkingAbout

EarlyProduction?

為何討論早期生產(chǎn)？SGMsuffersmoreproblemsatlaunchthanafter

在生產(chǎn)初期SGM往往遇到更多的質(zhì)量問題。learningcurve知識曲線Surprises意外質(zhì)量事故SuppliersoftenconductpoorAPQP供應商常實施不合格的APQPmerelyapaperexercise僅僅紙上談兵humanimaginationislimited有限的個人想象limitedtime,variouschanges有限的時間，多樣的變化WhyAreWeTalkingAboutGP-12Today?為何今天討論GP-12IFsuppliersdoapre-launchcontrolplan:

如果供應商制作一份試生產(chǎn)控制計劃:itisoftenpoorlythoughtout常常缺乏認真思考。itisreallytheplantheyexpecttorollintonormalproduction

實際上他們是想將之應用在正常生產(chǎn)中。itisnotgoodprotectionforSGM這無法向SGM很好地負責。Suppliersareoverlyconfident供應商過度自信supplyothercustomerswithlowerqualitystandards

提供較低的質(zhì)量標準給其他客戶。itisdifficulttoseeyourownflaws很難發(fā)現(xiàn)自身缺點。PurchasedPartPPMSourceJuly2003DataGP-12ScopeGP-12應用范圍AppliestoallsuppliersrequiredtousePPAP

適用于所有要求使用PPAP的供應商。Usedforpre-productionandproductionrequirementsthatrequirePPAP

應用于要求使用PPAP的試生產(chǎn)和批量生產(chǎn)。Carry-overqualityconcernsshouldbeaddressedusingControlledShipping

遺留的質(zhì)量問題應通過控制發(fā)運來解決。GP-12DefinitionandPurpose

GP-12定義與用途Documenteffortstocontrolprocessesduringstart-upandacceleration

在生產(chǎn)啟動和加速階段，過程控制文件化。Qualityissuesthatarisearequicklycontainedatthesupplierslocation

在供應商現(xiàn)場迅速遏制所發(fā)生的質(zhì)量問題。Pre-LaunchControlPlan

試生產(chǎn)控制計劃validateproductioncontrolplan

評審生產(chǎn)控制計劃KeypointsofGP-12 GP-12要點Procedure流程Training培訓Independentfromproductionprocess獨立于正式生產(chǎn)的流程TheorganizationoftheGP-12area劃分GP-12區(qū)域Documentationandrecordkeeping文檔和記錄的保存GP-12SupplierResponsibility

GP-12供應商職責Establishcontainmentprocess建立遏制流程Identifypersonresponsible確定負責人員DevelopaPre-LaunchControlPlan 制定試生產(chǎn)控制計劃Developadditionalcontainment

制定附加的遏制政策Promptcontainment及時遏制Identificationofequipmentanddevice

標明設備及裝置UseGP-12forspecifiedperiod

指定時期應用GP-12Greendot綠色圓形標簽

Signed:SeniorManager高級經(jīng)理簽名Pre-LaunchControlPlan試生產(chǎn)控制計劃Increasedfrequency/samplesize增加頻率/樣品數(shù)量Sub-suppliercontainment分供方遏制Additionofinspection/controlitems附加檢驗/控制項目Increasedverificationoflabeling增加對標識的檢查Enhancementofprocesscontrols,suchaserrorproofing

加強過程控制，例如防錯Errorproofingvalidationbyintroducingknowndefects

通過對已知缺陷的分析確認防錯Increasedinvolvementandvisibilityoftopmanagement

加強高層管理的參與性與透明度GP-12ExitCriteriaGP-12退出準則SuppliercanexitGP-12if

若滿足以下條件，供應商可退出GP-12nonon-conformances沒有不符合項meetnumberofpieceorperiodoftimerequirement

零件數(shù)量或生產(chǎn)時間符合要求approvedbySQE

SQE批準Ifnon-conformancesfound

若已發(fā)現(xiàn)了不符合項PR/R’sclosedbycustomer

客戶關(guān)閉PR/RControlplanvalidated

控制計劃得到驗證Recommendations建議Makesurepre-launchcontrolplanisakeypartofAPQP

確信試生產(chǎn)控制計劃是APQP的關(guān)鍵部分appendixA-8附錄A-8Clearlydifferentiatebetweenproductioncontrolsandpre-launchcontrols明確區(qū)分生產(chǎn)控制與試生產(chǎn)控制alsouseasummarysheet同樣使用總結(jié)表GP-12reviewsGP-12回顧withfellowSQE與SQE同事withlaunchteam與生產(chǎn)小組成員withGP-12coreperson與GP-12核心成員TreatGP-12likeaControlledShippingcontainment

對待GP-12如同控制發(fā)運遏制政策FailureCausesCS1BenefitsofGP-12GP-12帶來的利益WithimprovedGP-12

隨著改進的GP-12fewerproblemsatourplant

更少的問題在生產(chǎn)現(xiàn)場發(fā)生atlaunch生產(chǎn)啟動時afterlaunch生產(chǎn)啟動后Improved改進PFMEA過程失效模式分析errorproofing防錯understandingofprocess理解工藝understandingofcontrols理解控制bettersupplierperformance

更好的供應商表現(xiàn)lowerPRRcontainmentcosts

較低的PRR遏制成本avoidCS1andCS2costs

避免一級/二級發(fā)運控制成本SomePracticalSuggestions

一些實踐建議Develop100%auditandchecklikeaCS1plan

實施象一級發(fā)運控制一樣的檢查100%的檢查及審核checkformissedoperations檢查漏加工missingholes,taps,parts漏孔、漏接頭、漏零件developfunctionalgages研發(fā)功能性檢具checkforprocessdamage檢查過程損傷reviewoldPRRandqualitydata

回顧舊的PRR和質(zhì)量數(shù)據(jù)Identifycustomerinterfaces確定客戶界面SGMandfinalcustomerSGM以及最終客戶ClearlyhighlightallGP-12featuresinPre-LaunchControlPlan在試生產(chǎn)控制計劃中，清晰地突出所有GP-12要點。Documenteverythingyoufindclearly,andfollow-uptopreventanddetectinnormalprocess

仔細記錄發(fā)現(xiàn)的每個問題并跟蹤，以便在正常生產(chǎn)中及時預防和觀測同樣的問題。MoreSuggestions進一步建議Usetheprovidedchecklist利用所提供的檢查清單。Useseparateauditarea,donotdisruptnormalproduction 在不影響正常生產(chǎn)的前提下，利用分離的審核區(qū)域。Usedisplayboardtopostinstructions,data,andactionplans 利用陳列板張貼作業(yè)指導書、質(zhì)量數(shù)據(jù)及反應計劃。Trainauditteam培訓審核隊伍。SUPPLIER’SWORKSHOP供應商車間PRODUCTIONAREA生產(chǎn)區(qū)域GP-12AUDIT

AREAGP-12審核區(qū)域DisplayBoard陳列板GP-12SeparateAuditAreaRemovedfromProductionAreaFeaturesofAuditArea

Inspect