TUV工廠檢查流程

Report

FactoryInspection（工廠檢查報告）aspartofthePV-module

certificationaccordingtoIEC61215

（該報告作為按IEC61215

進行PV組件認證的一部分）

Report-No.:

（報告號）TUV工廠檢查流程InspectionofPV-modulemanufacturingsite

PV組件生產(chǎn)現(xiàn)場檢查報告口Initialfactoryinspection（首次工廠檢查）口Follow-upinspection（年度檢查）Dateoftheinspection: at/from: until:（檢查日期）Participantsoftheinspection:（參與工廠檢查人員）:（公司詳細信息）Name/Description:（名稱）Street:（地址）Postcode/City:（郵編/城市）Phone:（電話）Fax:（傳真）E-mail:（電子信箱）Web-address:（網(wǎng)址）:（品質部經(jīng)理詳細信息）Name:（姓名）Department:（部門）Phone:（電話）Fax:（傳真）E-mail:（電子信箱）Inspectors’details：檢查者詳細信息）Name:（姓名）JorgAlthausDepartment:（部門）TestCentreforEnergyTechnologiesPhone:（電話）+49-221-806-2087Fax:（傳真）E-mail:（電子信箱）+49-221-806-13502/14TUV工廠檢查流程Productionatseveralsites:（是否有不同地點的生產(chǎn)線）口Yes NoAddress/esoftheinspectedsite/s:（被檢查的工廠的詳細信息）Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號） Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號） Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號） Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號） Name/Description:（名Street:（地址）Postcode/City:（郵編/城Typeofproduction:（產(chǎn)品型號）Ambitoftheinspection（ListofproducedPV-moduletypes）申請認證的產(chǎn)品列表Anoverviewofproducedmoduletypesistobepresentedinannex1.Hereamoduletypefamilyisdefinedbythedesignandthelistofcomponentsandmaterials.Withinamoduletypefamilyonlymodulesizeandpowerclassmaychange.請在附錄1（annex1）中列出所有PV組件的規(guī)格。不同規(guī)格的組件是否屬于一個系列決定于這些組件的設計、零部件和原材料是否一致。同一系列的組件，其不同之處僅在于組件尺寸和功率等級。Inspectedproductionareas工廠（生產(chǎn)線）地址Existingaccreditation,certificates,permissions,approvals已經(jīng)獲得的鑒定證明、證書、許可、批準3/14

TUV工廠檢查流程Remark:Adetailedlistispresentedinannex2詳細列表見附錄2(annex2)4.TestsamplesshippedtoTUVfortheIECqualificationtesting送往TUV測試的樣品Dateofproduction:生產(chǎn)日期Serialnumbers/description:該樣品的序列號—5.Productionintheconsideredperiod生產(chǎn)計劃Actualproductioncapacity:year)—MW pperyear(remark:untiltheendofthis當前實際產(chǎn)能（截止到年底Period: fromununtil時間Serialnumber: fromtil序列號-…-… ' -…Remarks：Forinitialinspectiononlyfilloutrighthandboxes首次廠檢僅填寫右邊的空格 6.Componentsandmaterialsfortheproduction生產(chǎn)所用的材料和零部件ThecertificationaccordingtoIEC61215/IEC61646determinestheusablematerialsfortheproduction.Modules,thatarebasedonthesamematerials,componentsandprocessingthatonlydifferinsizeandelectricaloutputpower,formaso-calledproductfamilyortypefamily.材料是否可用需要通過IEC61215/IEC61646來決定。用同樣材料、零部件和生產(chǎn)工藝制造的組件，如果僅是尺寸和輸出功率不同的話，可以被稱為同系列組件。Thelargerthediversityofproductsfromamanufacturer,themorematerialsandmaterialcombinationsmustbetested/certified.AllchangesinthemoduledesignandusedmaterialsmustbedeclaredtoTUV.DependingonthetypeofchangeanextensionoftheIECcertificationtothenewmoduletypemayrequiretherepetitionofcertaintests.產(chǎn)品的多樣性越大，需要測試的材料或材料組合也越多。任何組件的設計或材質上的變更必須要告知給T0V，我們將根據(jù)變更的實際情況決定是否需要做一些附加的IEC測試。Inthissectiontheconformityofthecurrentmoduleproductionwiththecertifiedmaterialsandmaterialcombinationswillbeverifiedbymeansofrandomsamplingofdeliverynotesduringthepastperiodandinspectionofinventoryathand.本部分我們將通過審核隨機抽查的過去的采購記錄和檢驗庫存的材料來驗證實際生產(chǎn)所用的原材料和送樣檢測的樣品所用的原材料是否一致。Inthefollowingeachmodulecomponentisrepresentedbyoneitem.Ifdifferenttypespecificationsorsuppliersareusedaddsub-items.Theitemnumberistheidentificationnumberforthematerial/componentthatappearsinthemoduletypefamilysheetsofannex1.下面的表格中每一項列|出種材料(零部件)。材料的備用型號或供應商需要列在該項的補充項中，這些項目號即為列在附錄1(annex1)中的組件所用材料(零部件)的識別號。6.1Solarcell(s)電池片Remarks:Useoneitempersupplierandcelltype.Ifnecessaryaddsub-items.Noteallpowerclas-ses/BIN’softhecelltypethatareusedinpr每一項品能填寫一個供應商的一種類型的電池片。如有備用型號請?zhí)钤谘a充項中。填寫時需要注明實際生產(chǎn)中所用的電池片的功率等級/轉化效率。6.1.1Solarcell電池片Type/Specification型號/規(guī)格 Supplier生產(chǎn)商4/14

TUV工廠檢查流程Validationbydeliverynotefrom:采購記錄（時間、編號等）6.1.2Solarcell電池片Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.1.3Solarcell電池片Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.2Frontcover上表面Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.3Backsidecover背板Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.4Interconnectioncircuit內部連接材料6.4.1Cellconnector內連條Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.4.2Stringconnector匯流條Type/Specification型號/規(guī)格Supplier生產(chǎn)商5/14

TUV工廠檢查流程Validationbydeliverynotefrom:采購記錄（時間、編號等）6.4.3Solderingmaterial焊接材料Type/Specification型號/規(guī)格Supplier生產(chǎn)商Solderingtin焊錫Fluxingagent/paste助焊齊UValidationbydeliverynotefrom:采購記錄（時間、編號等）6.4.4Bypassdiodes旁路二極管Type/Specification型號/規(guī)格Supplier生產(chǎn)商Type: Qp/n 口Schotky肖特基Specification:規(guī)格-Max.junctiontemperatureTj:最大結溫1-Max.forewardvoltageVFatIF=A:最大正向壓降1-Max.blockingvoltage:最大反向阻斷電壓Validationbydeliverynotefrom:采購記錄（時間、編號等）6.5Electricalconnection電氣連接件6.5.1Junctionbox接線盒Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.5.2Adhesiveandsealingcompoundofjunctionbox接線盒所用密封膠和粘合劑Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.5.3Connectingterminals接線盒內部接線端子Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.5.4Connectingcable/-plug電纜和插頭Type/Specification型號/規(guī)格Supplier生產(chǎn)商Cable電纜Plug插頭Validationbydeliverynotefrom:6/14

TUV工廠檢查流程采購記錄（時間、編號等）6.6Cellencapsulation電池片封裝6.6.1Encapsulationmaterial封裝材料Type/Specification型號/規(guī)格Supplier生產(chǎn)商Frontsideofthestrings上表面封裝材料Backsideofthestrings背面封裝材料Validationbydeliverynotefrom:采購記錄（時間、編號等）6.6.2Edgesealing邊緣密封材料Type/Specification型號/規(guī)格Supplier生產(chǎn)商Insulationtape絕緣帶Sealingcompound密封膠Validationbydeliverynotefrom:采購記錄（時間、編號等）6.7Frame邊框Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.8Mounting-andattachmentparts安裝用附件Type/Specification型號/規(guī)格Supplier生產(chǎn)商Validationbydeliverynotefrom:采購記錄（時間、編號等）6.9Othercomponents其它Type/Specification型號/規(guī)格Supplier生產(chǎn)商Barcodelabel條形碼Fixingofcells電池片固定材料（如雙面膠帶）Modulelabel組件銘牌標記材料Validationbydeliverynotefrom:采購記錄（時間、編號等）7.Productionprocess生產(chǎn)流程ThecertificationaccordingtoIEC61215/IEC61646alsodeterminesthesequenceoftheproductionprocessaswellasthemainprocessparameters.Howistheprocessmonitored?(barcode,work-progressslip,etc.)生產(chǎn)過程如何控制？(如條形碼，流轉單等)7/14

TUV工廠檢查流程Areintermediatequalitytestscarriedoutduringproduction?是否有過程中檢驗？(Optical/electricalcontrolsteps)(如光、電參數(shù)的控制步驟)7.1Solarcelltabbing將內連條焊接在單個電池片上□Manually手工 □ Automatic自動 □ External外部加工Supplier/Remarks 供應商/備注Numberofsolderingpoints/lines:焊接點的數(shù)量Processparameters;temperatuers,etc.工藝參數(shù)，例如焊接溫度等7.2Connectiontosolarcellstrings將單個電池片焊接成電池串□Manually手工 □ Automatic自動 □ External外部Supplier/Remarks 供應商/備注Numberofsolderingpoints/lines:焊接點的數(shù)量Min.distancebetweencells:電池片最小間距Distanceholder:有沒有控制距離的工具口Yes □NoPositioningtolerances:允許位置偏差7.3Connectionofstrings焊接電池串□Manually手工 □ Automatic自動Remarks備注Min.distance:電池串最小間距Distanceholder:有沒有控制距離的工具ZlYes 口No7.4Compilationofmateriallayers(modulesandwich)各夾層材料(玻璃、背板、EVA、聯(lián)接好的電池片)的疊放組合□Manually手工 □ Automatic自動Remarks備注(Processing,positioning,trainingofpersonnel,cleanlinessofarea)工藝流程，布局，操作人員的培訓，工廠的潔凈度7.5Laminationprocess層壓Type/SpecificationLaminator型號/規(guī)格說明Supplieroflaminator/Remarks供應商/備注Type:型號Vacuumpressure:真空壓力Temperature:溫度Temperatureuniformity:溫度的不均勻度Laminationduration:層壓時間Gel-Content:交聯(lián)度8/14

TUV工廠檢查流程Maintenanceinterval(oil,membrane):設備維護保養(yǎng)周期(換油、層壓時組件上的覆膜)Processrecording:層壓的工序是否有記錄□Yes □NoHowisguaranteed,thatthelaminatoriskeptinaconditionallowingastableprocess?如何保證層壓機穩(wěn)定地工作？7.6Curing固化Type/Specificationclimaticchamber烘箱的型號和規(guī)格說明Supplieroflaminator/Remarks供應商/備注7.7Electricalconnection電氣連接□Manually手工 □ Automatic自動Remarks備注（Warrantyofminimumdistancesbetweenstringconnectors,markingofpolarityforcablesandterminals,personneleducation）如何保證匯流條（主要指供連接到接線盒的不同極性匯流條的引出端）之間的最小距離？電纜和端子的極性是否有標注？生產(chǎn)者的培訓？7.8Framing安裝邊框□Manually手工 □ Automatic自動 □ External外部Supplier/Remarks供應商/備注邊框的資料（例如材質等等），安裝過程7.9Controlofoutputpower輸出功率控制Type/specificationofsolarsimulator模擬器的型號和規(guī)格說明Supplierofsimulator/Remarks模擬器供應商/備注Databaseexistant?是否有測試數(shù)據(jù)庫？□Yes □NoRandomorcontinuousoutputcontrol?組件輸出功率的控制（測量）是隨機抽樣的還是100%進行的？Max.testarea:最大測試面積（范圍）Non-uniformityofirradiance:模擬器光照不均勻度Temporalstability:時間穩(wěn)定性MonitoringofIV-curve（singleflash;multiflash;steadystate;correction-factors）?IV曲線的測試（模擬器是單閃光、多閃光或是穩(wěn)態(tài)？校正因數(shù)）8.Qualityassurance/control質量保證/控制Qualitymanagementsystem □Yes □No Since:質量管理體系 從何時開始Qualitymanagementmanual □Yes□No Lastrevision:質量手冊 最后一次修訂9/14TUV工廠檢查流程Qualitymanager 口Yes口NoName:質量部經(jīng)理 姓名Remarks:備注Premisesandenvironmentalcondition生產(chǎn)線和倉庫的環(huán)境Itmustbeassured,thattheenvironmentalconditionsintheproductionandstorageroomsdoesnothaveanegativeinfluenceonthequalityofthePV-modules.Thetechnicalrequirementsfortheproductionareasandtheenvironmentshouldbelaiddowninwrittenform.必須要保證，生產(chǎn)線倉庫的環(huán)境不能夠對組件產(chǎn)品質量產(chǎn)生不利影響。必須有書面的文件對生產(chǎn)線和倉庫的環(huán)境的要求作出規(guī)定。Storage/Handlingofmaterials原材料的儲存/處理Descriptionoftheconditions（regulationofstorageprocesses,definitionofmaximumstorageperiods,transportationguidelines,transportationconditions,packaginginstructions）:描述倉庫的情況（倉庫管理的程序規(guī)定，原材料最大儲存期，原材料運輸?shù)囊?guī)定，運輸條件，原材料堆放的指導書等）Productionareas生產(chǎn)線Descriptionofconditions（transportationconditions,measurestomaintaincleanliness,orderregulations）:描述生產(chǎn)線的情況（運輸條件，維護潔凈度的措施，其它規(guī)定）Test-andcalibrationmethod（controlofoutputpower）測試和校準方法（對產(chǎn)品輸出功率的控制）Withinqualitycontrolthemanufacturerisobligedtouseadequatemethodsforthetestingandcalibration.ThisincludesmethodsforthetemperatureandirradiancecorrectionofthemeasuredmodulecharacteristicstoSTCaswellasthecalibrationofthesolarsimulatorsareaofirradiation.Ithastobeverified,thatthesemethodsaresuitablefortheintendedpurpose.出于質量控制的目的生產(chǎn)者必須采取足夠措施來進行測試和校準。這包括對被測組件在標準測試條件下溫度和輻照的校正，以及模擬器的輻照區(qū)域的校準。必須要證明，生產(chǎn)者采取的以上措施有利于達到目的（對輸出功率的控制）Forthedeterminationoftheproductiontolerancethemanufacturerhastodisposemethodsfortheestimationofthemeasuringuncertaintyandmakeuseofthem.Fortheestimationofthemeasurementuncertaintyallcontributingcomponentshavetobetakenintoaccount.Adequatemethodsforthecalculationoftheoverallmeasurementuncertaintyhavetobeused.生產(chǎn)者需要想辦法評估測試的不確定性并據(jù)此來確定產(chǎn)品輸出功率的偏差。在評估測試的不確定性時所有相關的零部件（材料）都需要被考慮進去。必須采取足夠的方法對影響整個測試不確定性的相關設備進行校準。Descriptionofthemethods（no.ofcalibratedmodulesinuse,recalibrationcyclesforcalibration/referencemodules,timeintervalforinspectionofsolarsimulatorperformance,productiontolerances）描述以下的方法/措施（可使用的校準過的組件，校準周期，標準組件，對模擬器性能的檢測周期，產(chǎn)品公差）Handlingoftestandcalibrationequipment對測試和校準設備的處理Theproductionlinehastobeequippedwithmeasuringandtestingequipmentthatallowsasatisfactoryqualitycontrol（controlofoutputpower,insulationtest,controlofprocessparameters）.Allequipmentthatisusedfortestsorcalibrationhastobecalibrated/checkedonregularbasis.Therehavetobesetmethodsandcyclesforcalibra-tion/check-up.Theequipmenthastobedocumentedinaway,thatshowsclearlythecalibrationstatusanditscycle.生產(chǎn)線上必須配備有測量和測試設備以保證產(chǎn)品質量（控制輸出功率，絕緣性能測試，控制工藝參數(shù)）。說有這些用于測試或校準的設備必須定期校驗和檢查。必須有相關校準檢查的周期和方法的相關規(guī)定。必須有設備的臺帳或校準計劃以指出設備的校準狀態(tài)和周期。Listoftheusedmeasurementandtestequipment（calibrationmodules,temperatureandpressuresensors,IV-curvemeasuringequipment,regulationforstorageofmeasuringequipment）:測試和校準設備的歹U表（標準組件，溫度傳感器，壓力傳感器，IV曲線測量設備，儲存測量設備的規(guī)定）Documentationofprocessdata數(shù)據(jù)記錄Fortheprocessing,storingandbacktracingoftestandprocessdata,thesemustbedocumentedinanadequateway.Therecordingofthedatashouldallowaprocessmonitoringwhichshowspossibletendencies為了可以對測試和生產(chǎn)過程數(shù)據(jù)進行處理、存儲和回溯追蹤，這些數(shù)據(jù)必須有可靠的方法來歸檔記錄。對記錄的數(shù)據(jù)要進行監(jiān)測，分10/14

TUV工廠檢查流程析其數(shù)據(jù)的趨向Descriptionofthemethods(database,powerclasses,serialno.):方法描述(數(shù)據(jù)庫，功率等級，序列號)8.5Directingoffaultyproducts對不合格品的處理Theproductionprocessmustdisposeofregulationsandmethods,whichhavetobeapplied,ifthequalitycontrolshowsafaultyproductoraproductisoutsidetheproductiontolerances.生產(chǎn)流程中需要規(guī)定，如果在質量控制過程中發(fā)現(xiàn)有問題的產(chǎn)品或者輸出超出公差允許范圍的的產(chǎn)品，應該如何處理)Howisthecourseofeventsdetermined,ifafaultyproductisfound?發(fā)現(xiàn)不合格品后的處理過程8.6Warranty對產(chǎn)品的保證Product產(chǎn)品Module組件功率outputpower:1—years Guaranteeconditions:保證年years年Didtheinspectionshowanydeficiencies?廠檢過程中發(fā)現(xiàn)了問題嗎？口severe