A1設(shè)備設(shè)施清單

設(shè)備設(shè)施清單,,,,,,,,,

序號(hào),設(shè)備名稱及位號(hào),規(guī)格型號(hào),操作條件,,,,數(shù)量,材質(zhì),備注

,,,物料名稱,,操作溫度℃,操作壓力MPa,（臺(tái)）,,

深加工（合成）,,,,,,,,,

1,107膠反應(yīng)釜,Φ2000/2200×2600，10m3,釜內(nèi),DMC,200,–0.1～0.05,1,S30408,

,（R-101a）,電機(jī)功率：55KW,夾套,導(dǎo)熱油,270,0.4,,,

2,107膠反應(yīng)釜,Φ1800/2000×2000，6m3,釜內(nèi),DMC,200,–0.1～0.05,2,S30408,

,（R-101bc,電機(jī)功率：30KW,夾套,導(dǎo)熱油,270,0.4,,,

3,硅油釜,Φ1900/2100×2200，11KW,釜內(nèi),DMC,150~230,-0.09～0.05,2,S30408,

4,冷凝器,固定管板式換熱器,管程,DMC,60,-0.09～0.05,3,S30408,

,（E-101abc,F=40m2,殼程,循環(huán)水,38,0.4,,,

5,冷凝器,固定管板式換熱器,管程,DMC,60,-0.09～0.05,2,S30408,

,（E-101de,F=30m2,殼程,循環(huán)水,38,0.4,,,

5,冷凝器,固定管板式換熱器,管程,107,150,0～0.05,1,S30408,

,,F=30m2,殼程,循環(huán)水,38,0.4,,,

6,接收罐,800L,DMC,,30,-0.09～0.05,4,S30408,

,（V-101abcde,,,,,,,,

,V-102ade,,,,,,,,

7,接收罐,500L,DMC,,30,-0.09～0.05,2,S30408,

8,接收罐,1500L,DMC,,30,-0.09～0.05,2,S30408,

9,真空緩沖罐（V-103abcd）,800L,真空氣,,常溫,-0.1～0.05,4,碳鋼,

10,高真空機(jī)組K-501ab,WLW-150,真空尾氣,,常溫,常壓~-0.09,1,碳鋼,

,,2SK-6,,,,,1,304,

,,ZJ-300,,,,,4,碳鋼,

11,高真空機(jī)組K-502abcd/K-503,ZJ-150,真空尾氣,,常溫,常壓~-0.09,3,碳鋼,

,,ZJ-300,,,,,3,碳鋼,

,,ZJ-600,,,,,3,碳鋼,

,,2SK-6,,,,,3,304,

12,107膠儲(chǔ)罐（V-0105/V-0106),40m3,107膠,,0-200,常壓,2,S30408,

13,高粘度齒輪泵,NYP-320,107膠,,0-250,-0.09～0.05,2,S30408,

14,高粘度齒輪泵,NYP-30,107膠,,0-250,-0.09～0.05,3,S30408,

重排,,,,,,,,,

15,重排反應(yīng)釜,Φ2000/2200×2600，10m3,釜內(nèi),DMC,0~230,-0.09～0.05,4,S30408,

,（R-401abc,電機(jī)功率：37KW,,,,,,,

,d）,,夾套,導(dǎo)熱油,270,0.4,,,

11,DMC精制釜（R-402）,Φ2000/2200×2600，10m3,釜內(nèi),DMC,30~50,-0.09～0.05,1,S30408,

,,電機(jī)功率：15KW,,,,,,,

18,冷凝器,固定管板式換熱器,管程,工藝廢氣,50,-0.09,4,S30408,

,（E-401ab,F=40m2,,,,,,,

,cd）,,殼程,循環(huán)水,38,0.4,,,

31,接收罐,800L,DMC,,30,-0.09～0.05,4,S30408,

,（V-401abcd,,,,,,,,

32,接收罐,800L,DMC,,30,-0.09～0.05,4,S30408,

,（V-402abcd,,,,,,,,

7,真空緩沖罐（V-103abcdefg）,800L,真空氣,,常溫,-0.1～0.05,7,碳鋼,

7,真空緩沖罐（V-103h）,800L,真空氣,,常溫,-0.1～0.05,1,增強(qiáng)聚丙烯,

33,DMC緩沖罐(V-410),10m3,DMC,,30,常壓,1,S30408,

,齒輪泵,4KW,DMC,,常溫,常壓,1,碳鋼,

,氣動(dòng)隔膜泵,QBY-50,DMC,,常溫,常壓,1,增強(qiáng)聚丙烯,

46,廂式壓濾機(jī),50㎡,DMC,,常溫,0.1~0.5,1,聚丙烯,

,（M-401,,,,,,,,

42,真空泵（K-505abc/K-506,150型立式無(wú)油,水,,常溫,0~-0.09,3,碳鋼,

,,,,,,,,,,

,水環(huán)真空泵,,水,,常溫,0~-0.09,1,S30408,

41,水噴式真空泵K-504abcd,360型,水,,38,0~-0.09,4,碳鋼,

酸解,,,,,,,,,

8,酸解釜,Φ1600/1800×1800，5m3,釜內(nèi),DMC,150~230,-0.09～0.05,4,S30408,

,（R-301abc,電機(jī)功率：55KW,,,,,,,

,d）,,夾套,導(dǎo)熱油,270,0.4,,,

9,酸解釜,Φ1600/1800×1800，5m3,釜內(nèi),DMC,150~230,-0.09～0.05,2,S30408,

,（R-301de）,電機(jī)功率：7.5KW/55KW,,導(dǎo)熱油,270,0.4,,,

16,冷凝器,套管換熱器F=20m2,管程,DMC、毛油,50℃,-0.09～0.05,6,搪瓷,

,（E-301abcdef),,殼程,循環(huán)水,38,0.4,,,

17,冷凝器,碟片換熱器,管程,DMC、毛油,50℃,-0.09～0.05,6,搪瓷,

,（E-302abc,F=10m2,,,,,,,

,Def),,殼程,循環(huán)水,38,0.4,,,

16,冷凝器,石墨塊孔冷凝器F=20m2,管程,DMC、毛油,50℃,-0.09～0.05,6,石墨,

,（E-506abcdef),,殼程,循環(huán)水,38,0.4,,,

26,夾套冷卻接收罐(V-301ab,1500L,管程,,DMC、毛油,50℃,6,搪瓷,

,cdef),,殼程,,循環(huán)水,38,,,

27,接受罐(V-302ab,500L,DMC、毛油,,50℃,0.09～0.05,6,增強(qiáng)聚丙烯,

,cdef),,,,,,,,

28,硫酸計(jì)量罐(V-303ab,150L,硫酸,,常溫,常壓,6,增強(qiáng)聚丙烯,

,cdef),,,,,,,,

41,水噴式真空泵K-504abcd,360型,水,,38,0~-0.09,4,增強(qiáng)聚丙烯,

41,爪式真空泵,110型,真空廢氣,,0~70,0~-0.09,3,S30408,

29,真空緩沖罐(V-506ab,300L,DMC、毛油,,50℃,0.09～0.05,8,增強(qiáng)聚丙烯,

,cdef),,,,,,,,

34,硫酸儲(chǔ)罐,20m3,濃硫酸,,常溫,常壓,1,碳鋼,

,（V-502a）,,,,,,,,

35,十二烷基苯磺酸儲(chǔ)罐,20m3,十二烷基苯磺酸,,常溫,常壓,1,碳鋼,

,（V-503a）,,,,,,,,

38,儲(chǔ)灰罐,300m3,灰渣,,常溫,常壓,2,碳鋼,

,（V-701、702）,,,,,,,,

51,移動(dòng)斗車,4000L,硅膠,,常溫,常壓,1,碳鋼,

,（M-301）,,,,,,,,

52,計(jì)量斗,4000L,硅膠,,常溫,常壓,1,碳鋼,

,（X-301）,,,,,,,,

56,行車,5T,——,,1,——,,,

過(guò)濾,,,,,,,,,

4,脫色釜,Φ1900×2200,釜內(nèi),硅油,常溫,常壓,1,S30408,

,（R-201a）,8m3,,,,,,,

,,電機(jī)功率：11KW,,,,,,,

5,脫色釜,1800×200,釜內(nèi),硅油,常溫,常壓,1,S30408,

,（R-201b）,6m3,,,,,,,

,,電機(jī)功率：7.5KW,,,,,,,

4,硅油脫色釜,Φ1900×2200，,釜內(nèi),硅油,常溫,常壓,3,S30408,

,（R-201a）,12m3,,,,,,,

,,電機(jī)功率：22KW,,,,,,,

5,硅油脫色釜,Φ1800×2000，,釜內(nèi),硅油,常溫,常壓,1,搪瓷,

,（R-201b）,10m3,,,,,,,

,,電機(jī)功率：22KW,,,,,,,

,齒輪泵,4KW,硅油,,常溫,常壓,2,碳鋼,

,氣動(dòng)隔膜泵,QBY-40,硅油,,常溫,常壓,1,增強(qiáng)聚丙烯,

43,廂式壓濾機(jī),80m2,硅油,,常溫,0.1~0.5,1,聚丙烯,

,（M-201a）,,,,,,,,

44,廂式壓濾機(jī),80m2,硅油,,常溫,0.1~0.5,1,聚丙烯,

,（M-201b）,,,,,,,,

45,廂式壓濾機(jī),50㎡,硅油,,常溫,0.1~0.5,1,聚丙烯,

,（M-201C）,,,,,,,,

49,單級(jí)螺桿泵,G40-1,硅油,,常溫,0~0.5,2,S30408,

7,真空緩沖罐,800L,真空氣,,常溫,-0.1～0.05,1,碳鋼,

42,真空泵（K-505d/K-506,150型立式無(wú)油,水,,常溫,0~-0.09,1,碳鋼,

,,,,,,,,,,

破碎,,,,,,,,,

53,儲(chǔ)料罐,100m3,硅膠,,常溫,常壓,4,碳鋼,

,（V-801abcd）,,,,,,,,

54,硅膠破碎機(jī),SWP1000-4,硅膠料,,,,4,碳鋼,

55,斗式提升機(jī),TH1250,,,,,2,碳鋼,

尾氣處理設(shè)備,,,,,,,,,

10,尾氣處理釜,Φ1400×1600，,釜內(nèi),工藝廢氣,常溫,常壓,1,碳鋼,

,（R-501a）,3m3,,,,,,,

,,電機(jī)功率：5.5KW,,,,,,,

11,尾氣處理釜,Φ1400×1600，,釜內(nèi),工藝廢氣,常溫,常壓,1,碳鋼,

,（R-502b）,3m3,,,,,,,

,,電機(jī)功率：5.5KW,,,,,,,

1,風(fēng)機(jī),電機(jī)功率：30KW,尾氣,,常溫,-0.003,1,碳鋼,

,（C-501）,,,,,,,,

2,堿吸收塔,Φ2200×3000/10000,尾氣,,常溫,常壓,2,增強(qiáng)聚丙烯,

,（T-501ab）,,,,,,,,

3,水吸收塔,Φ2200×3000/10000,尾氣,,常溫,常壓,1,增強(qiáng)聚丙烯,

,（T-501c）,,,,,,,,

5,離心水泵,電機(jī)功率：5.5KW,堿性水、鹽水,,常溫,常壓,5,鋼襯四氟,

,（P-501abc,,,,,,,,

6,堿液罐（V-510,20m3,32%液堿,,常溫,常壓,1,碳鋼,

7,RTO緩沖罐,10m3,尾氣,,常溫,-0.003,1,碳鋼,

8,RTO,——,——,,——,——,1,成套設(shè)備,

9,除霧器,——,——,,——,——,1,成套設(shè)備,

公用工程,,,,,,,,,

1,變壓器,S11-M-1000/10~0.4,,,,,1,,

2,發(fā)電機(jī),柴油發(fā)電機(jī)，300kW,,,,,1,,

3,導(dǎo)熱油爐,YLW-550(S),導(dǎo)熱油,,300,1,1,——,

4,空氣緩沖罐,2m3,壓縮空氣,,常溫,0.8Pa,1,碳鋼,

,,,,,,,,,,

硅酮密封膠車間設(shè)備一覽表,,,,,,,,,

序號(hào),生產(chǎn)線,設(shè)備位號(hào)、名稱及規(guī)格型號(hào),操作條件,,,,數(shù)量,材質(zhì),

,,,接觸介質(zhì),,溫度,壓力,（臺(tái)）,,

,,,,,（℃）,（MPa）,,,

,,,,,,,,,,

1,,V0201,硅油,,常溫,常壓,2,S30408,

,,硅油儲(chǔ)罐,,,,,,,

,,Φ2800×5000,,,,,,,

,,30m3,,,,,,,

2,,V0202,白油,,常溫,常壓,2,S30408,

,,白油儲(chǔ)罐,,,,,,,

,,Φ2800×5000,,,,,,,

,,30m3,,,,,,,

3,,V0203~,107膠,,常溫,常壓,6,S30408,

,,V0208,,,,,,,

,,107膠儲(chǔ)罐Φ2800×5000,,,,,,,

,,30m3,,,,,,,

4,96醇+肟型線：包括ab,桶裝料卸料斗,硅油,,常溫,常壓,6,S30408,

,2套相同的定型設(shè)備生產(chǎn)線，由設(shè)備廠家成套供應(yīng)。,V0301ab,,,常溫,常壓,2,S30408,

,,硅油中間罐,,,,,,,

,,V0302ab,白油,,常溫,常壓,2,S30408,

,,白油中間罐,,,,,,,

,,V0303ab,107膠,,常溫,常壓,2,S30408,

,,107膠中間罐,,,,,,,

,,V0401ab,107膠,,常溫,常壓,2,S30408,

,,硅油計(jì)量罐,,,,,,,

,,V0402ab,107膠,,常溫,常壓,2,S30408,

,,白油計(jì)量罐,,,,,,,

,,V0403ab,107膠,,常溫,常壓,2,S30408,

,,107膠計(jì)量罐,,,,,,,

,,V0404ab,粉料,,常溫,常壓,6,S30408,

,,V0405ab,,,,,,,

,,V0406ab,,,,,,,

,,粉料計(jì)量罐,,,,,,,

,,V0407ab,粉料,,常溫,常壓,2,S30408,

,,粉料混合罐,,,,,,,

,,三輥機(jī)成套機(jī)組,成品膠,,,,2,組合件,

,,E0301ab,成品膠,,常溫,常壓,2,組合件,

,,E0302ab,,,,,,,

,,成品冷卻器,,,,,,,

,,V0501ab~0506ab,成品膠,,常溫,常壓,12,S30408,

,,成品中間罐,,,,,,,

,,25m3,,,,,,,

,,P0501ab,成品膠,,,,4,組合件,

,,P0502ab,,,,,,,

,,出料泵,,,,,,,

,粉料加料系統(tǒng),拆包機(jī),粉料,,,,1,組合件,

,,粉料提升機(jī),粉料,,,,1,組合件,

,成套包裝系統(tǒng),靜態(tài)混合機(jī),成品膠,,常溫,常壓,2,組合件,

,,包裝機(jī),成品膠,,常溫,常壓,10,組合件,

5,122雙組份份線由設(shè)備廠家成套供應(yīng)。,桶裝料卸料斗,硅油,,常溫,常壓,3,S30408,

,,V0301e,,,常溫,常壓,1,S30408,

,,硅油中間罐,,,,,,,

,,V0302e,白油,,常溫,常壓,1,S30408,

,,白油中間罐,,,,,,,

,,V0303e,107膠,,常溫,常壓,1,S30408,

,,107膠中間罐,,,,,,,

,,V0401e,硅油,,常溫,常壓,1,S30408,

,,硅油計(jì)量罐,,,,,,,

,,V0402e,白油,,常溫,常壓,1,S30408,

,,白油計(jì)量罐,,,,,,,

,,V0403e,107膠,,常溫,常壓,1,S30408,

,,107膠計(jì)量罐,,,,,,,

,,V0404e,粉料,,常溫,常壓,3,S30408,

,,V0405e,,,,,,,

,,V0406e,,,,,,,

,,粉料計(jì)量罐,,,,,,,

,,V0407e,粉料,,常溫,常壓,1,S30408,

,,粉料混合罐,,,,,,,

,,三輥機(jī)成套機(jī)組,成品膠,,,,1,組合件,

,,E0301e,成品膠,,常溫,常壓,1,組合件,

,,成品冷卻器,,,,,,,

,,V0501e~0506e,成品膠,,常溫,常壓,6,S30408,

,,成品中間罐,,,,,,,

,,10m3,,,,,,,

,,P0501e,成品膠,,,,2,組合件,

,,P0502e,,,,,,,

,,出料泵,,,,,,,

,粉料加料系統(tǒng),拆包機(jī),粉料,,,,