ZNPGSW201FCWPQR焊接工藝試驗報告

1、 form:wpqr-1/3中 國 船 級 社china classification society焊接工藝試驗報告 welding procedure qualification record 工作控制號 no.： 焊接工藝名稱及編號name and serial number20 q235b鋼手工二氧化碳保護平對接焊 / znpfcaw201fcco2 protection flat butt welding for20 q235b steel / znpfcaw201fc 制造廠名稱及地址manufactures name and address舟山普斯耐馳船舶機械有限公司/浙江省岱山

2、縣東沙工業(yè)基地zhoushan nippon pusnes ship machinery co.,ltd/dongsha industrial yard daishan county zhejiang province材料及焊接工藝materials and welding process 焊接工藝試驗時間：date of welding procedure test 焊接方法：氣體保護焊welding process:fcaw 氣體保護焊fcaw 單道焊single pass 多道焊multirun pass 組合焊multi process 單面焊 one side 雙面焊 double

3、side 背面清根back gouging坡口設計、加工要求和襯墊型式（草圖）test joint details, capacith requiredn and backing type(sketch with dimensions) 焊道布置和焊接順序(草圖)bead sequence details(sketch) 接頭型式：x型坡口joint type: x groove焊接位置： 平焊welding position: flush weld母材等級/厚度/交貨狀態(tài)：q235b/20mm/熱軋parent metal grade/thickness/delivery condition

4、:q235b/ 20mm/hot-rolled焊接材料（型號/規(guī)格/等級）:gfl-71/1.2mm/3ysh5filler material (type/size / grade)： 襯墊材料： n/abacking: n/a保護氣體種類(shielding gas type)：co2保護氣體純度(shielding gas purity)：n/a焊劑(flux)： n/a管子外徑尺寸：pipe outside diameter: n/a預熱及熱處理preheat and postweld heat treatment焊前預熱溫度（）preheat temperature道間溫度（）inte

5、rpass temperature最低值min.n/a最低值 min.150最高值max.250焊后熱處理postweld heat treatment: n/a其它說明other information: 施焊細節(jié) welding details 焊道run焊接方法welding process焊材直徑size of filler material(mm)電流種類和極性type of current/polarity焊接電流 current (a)電弧電壓 voltage (v)焊接速度travel speedcm/min單道/多道single /multi熱輸入*heat inputkj/

6、cm氣體流量gas flowrate (1min）1fcaw1.2mmdcep18022018262730多道m(xù)ulti203023200260203030354520026020303035618022018262730720026020303035焊工姓名：welders name證書號：certificate number環(huán)境溫度：temperature相對濕度：humidity % *如有必要時 if required 注：remarks : 下列縮寫可用于表格填寫：the following abbreviation may be used in this form. 焊接方法：we

7、lding process: 手工電弧焊 smaw， 埋弧焊:saw， 金屬極氣體保護焊 gmaw，鎢極氣體保護焊 gtaw， 藥芯焊絲氣體保護焊 fcaw， 氣電立焊 egw 平焊： f； 立焊(上行) v(up)； 立焊(下行) v(down)； 橫焊 h； 仰焊 o 電流種類和極性：type of current & polarity： 交流 ac； 直流正接 dcen； 直流反接 dcep； 脈沖電流 plused 表示適用applicable 表示不適用inapplicable form:wpqr-2/3焊接工藝試驗報告（續(xù)）welding procedure qualificati

8、on record(continued) 工作控制號 試驗項目及結果test items and results no.： 1.非破壞性試驗non-destructive examination目檢visual 射線探傷radiography超聲波探傷ultrasonic磁粉探傷magneticparticle滲透探傷liquid penetrate2.破壞性試驗destructive examination拉伸試驗tension tests試樣test piece抗拉強度tensile strength (n/mm2)屈服強度yield point(n/mm2)延伸率elongation %

9、斷面收縮率reduction of area %斷裂位置location of rupture試驗溫度test temperature橫向拉伸1(transverse 1)橫向拉伸2(transverse 2)縱向拉伸longitudinal彎曲試驗bend tests角接焊破斷試驗fillet weld frature試樣test piece壓頭直徑/彎曲角度former / angle結果result1.正彎/反彎/側彎face /root /side 4t / 1802.正彎/反彎/側彎face /root /side 4t / 1803.正彎/反彎/側彎face /root /side

10、 4t / 180焊縫斷面宏觀檢驗（照片和結果）（可附在附件中）macro examination (photos and results) (attached annex)正彎/反彎/側彎face /root /side 4t / 180縱向彎曲longitudinal 沖擊試驗impact tests要求requirement：尺寸size：類型tipe：缺口位置notch location試驗溫度temp試驗值values（j）1 2 3平均值average（j）備注remarks復試retest硬度測試hardness test測試形式和載荷type and load：測試位置示意圖l

11、ocation of hardness measurements(sketch)區(qū)域area硬度范圍hardness range母材parent material 熱影響區(qū)h.a.z焊縫weld 焊縫斷面宏觀檢驗macro examination附加試驗(規(guī)范3.2.4.3款要求):additional test(s) and result(s)(according to 3.2.4.3 of rules for material and welding) 茲證明本焊接工藝認可過程和試驗結果，符合中國船級社材料與焊接規(guī)范（2006）及其修改通報的要求。 this is certify that

12、 the test process and results were found to be in compliance with the relevant requirements of “rules for material and welding”(2006) and amendments promulgated by china classification society. 簽名 ： signature制造廠代表manufacturer 日期dateccs驗船師ccs surveyor 日期date form:wpqr-3/3附件appendix為了保證焊接工藝認可試驗的質量，并使其

13、具有可追溯性，應提交下列文件的復印件(必要時也可進行增減)。in order to insure the quality of welding procedure test and make it traceable, copies of the documents listed below are to be submitted .(items in the list may be added or deleted as necessary). 文件清單list of documents序號no. 文 件 名 稱document name 備 注remarks1母材質量證明書certification of base material2焊接材料質量證明書certification of filler material3無損檢測報告ndt reports4試驗報告(包括拉伸、彎曲、沖擊、硬度等)test reports(tensile tests, bend tests, impact tests, hardnes