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1、Your Total Solution Company for Audio Products 2012 SHENZHEN HORN AUDIO COMPANY, LTD. Rev.: 15.Nov.2011 Report：黎燕燕：黎燕燕物料損耗率制定物料損耗率制定 2012 SHENZHEN HORN AUDIO COMPANY, LTD. 物料損耗組成物料損耗組成=作業(yè)不良作業(yè)不良+來(lái)料不良來(lái)料不良1、作業(yè)不良以作業(yè)不良以P-BOM上損耗率進(jìn)行數(shù)據(jù)管控上損耗率進(jìn)行數(shù)據(jù)管控1.1、P-BOM上物料損耗率（需要經(jīng)財(cái)務(wù)核算，暫定比例不超過(guò)總上物料損耗率（需要經(jīng)財(cái)務(wù)核算，暫定比例不超過(guò)總BOM成本的

2、成本的3%）-現(xiàn)已完成機(jī)型：雷蛇現(xiàn)已完成機(jī)型：雷蛇202有咪、無(wú)咪、有咪、無(wú)咪、PS-1系列、系列、AX-1系列、系列、ST-12121.2 、在線物料損耗在線物料損耗1.3 、拆機(jī)維修損耗拆機(jī)維修損耗 2012 SHENZHEN HORN AUDIO COMPANY, LTD. P-BOM樣版樣版 WK * Material Attrition Rate (Base on % Yield Rate)項(xiàng)目半成品MIC測(cè)試線材導(dǎo)通測(cè)試按鍵功能測(cè)試?yán)劝氤善仿晫W(xué)聲學(xué)測(cè)試聽音測(cè)試按鍵測(cè)試/錄音外觀檢查物料更換比率拉線作業(yè)損耗比率總損耗比率無(wú)錄音左右喇叭線短路、開路不良左右聲道反不良按鍵機(jī)械性不良無(wú)功

3、能SPK無(wú)聲音SPK曲線不良阻抗不良極性反失真感差SPK無(wú)聲音曲線不良極性反咪曲線不良咪感度感差咪無(wú)功能雜音切換不良按鍵機(jī)械性不良按鍵無(wú)功能按鍵功能混亂無(wú)錄音左右老鼠尾用錯(cuò)、傷、鐳雕不良喇叭后殼松、刮傷、斷差、色差、后網(wǎng)變形、孔歪喇叭變形、破損按鍵弱、死、傷、縮水插頭傷、線傷、咪老鼠尾不良咪孔歪、堵孔咪頭支架變形（高出金屬殼）咪金屬殼傷No加工段別主要物料類型Qty1組立喇叭組件作業(yè)21.0%1.0%1.0%0.5%1.0%1.0%1.0%1.0%1.0%2.0%1.0%5.0%5.0%1.0%0.85%1.15%2.00%來(lái)料20.0%65.0%80.0%3.0%80.0%1.0%30.0%

4、65.0%5.0%2.0%90.0%5.0%99.0%Total0.0%0.0%0.0%0.0%0.0%21.0%66.0%81.0%3.5%81.0%2.0%31.0%66.0%6.0%0.0%0.0%4.0%0.0%91.0%0.0%0.0%0.0%0.0%0.0%5.0%10.0%100.0%0.0%0.0%0.0%0.0%0.0%2PCBA作業(yè)11.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%3.0%1.0%5.0%3.0%5.0%1.0%5.0%3.0%5.0%5.0%1.09%0.11%1.20%來(lái)料75.0%1.0%1.0%5.0%

5、10.0%2.0%1.0%1.0%80.0%80.0%85.0%1.0%5.0%5.0%5.0%20.0%80.0%10.0%Total76.0%2.0%2.0%6.0%11.0%3.0%0.0%2.0%0.0%0.0%0.0%2.0%0.0%0.0%81.0%81.0%0.0%86.0%2.0%8.0%6.0%10.0%23.0%85.0%0.0%0.0%0.0%11.0%5.0%3.0%5.0%5.0%3MK301線材作業(yè)10.5%1.0%0.5%0.7%0.0%0.2%1.0%1.0%0.0%1.0%0.5%0.5%0.5%0.2%0.2%0.4%1.0%0.4%0.5%0.5%0.25

6、%1.75%2.00%來(lái)料0.5%0.5%0.5%0.2%1.0%0.5%0.8%0.5%0.3%0.5%0.5%0.2%0.5%0.3%0.5%0.5%0.4%0.4%0.5%25.0%0.5%1.0%0.3%Total0.5%0.5%0.5%0.7%2.0%1.0%0.0%1.5%0.0%0.0%0.5%0.5%0.0%0.0%1.5%1.5%0.2%1.5%0.0%0.8%1.0%1.0%0.6%0.6%0.0%0.0%0.0%0.9%26.0%0.9%1.5%0.8%4MK301金屬咪盒作業(yè)10.5%0.3%0.3%1.0%6.0%3.0%2.0%0.0%2.0%8.0%8.0%0.2

7、%8.0%3.5%5.0%5.0%3.0%3.0%3.5%1.0%4.0%2.0%100.0%0.81%0.69%1.50%來(lái)料0.5%0.5%0.5%1.0%1.0%1.0%2.0%0.5%1.0%1.0%1.0%0.5%1.0%0.5%1.0%1.0%0.5%0.5%0.6%42.0%0.5%1.0%Total1.0%0.8%0.8%2.0%7.0%4.0%0.0%4.0%0.0%0.0%0.5%3.0%0.0%0.0%9.0%9.0%0.7%9.0%0.0%4.0%6.0%6.0%3.5%3.5%0.0%0.0%0.0%4.1%43.0%4.5%3.0%100.0%5MK301插頭外殼作

8、業(yè)10.2%0.2%0.2%0.5%0.5%0.5%0.0%0.2%1.0%1.0%0.0%1.0%0.5%0.4%0.4%0.3%0.3%0.5%1.0%0.6%0.1%0.2%0.27%1.23%1.50%來(lái)料0.5%0.3%0.3%0.2%0.5%0.5%0.5%0.5%0.2%1.0%1.0%0.2%1.0%0.5%0.7%0.7%0.6%0.6%0.3%30.0%0.7%0.1%0.2%Total0.5%0.5%0.5%0.4%1.0%1.0%0.0%1.0%0.0%0.0%0.5%0.4%0.0%0.0%2.0%2.0%0.2%2.0%0.0%1.0%1.1%1.1%0.9%0.9

9、%0.0%0.0%0.0%0.8%31.0%1.3%0.2%0.4%6咖啡色尾線作業(yè)11.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%5.0%5.0%1.0%5.0%1.0%3.0%5.0%15.0%5.0%15.0%10.0%10.0%5.0%10.0%10.0%15.0%10.0%0.37%1.63%2.00%來(lái)料1.0%1.0%1.0%5.0%5.0%1.0%10.0%10.0%10.0%3.0%5.0%Total2.0%2.0%2.0%1.0%1.0%6.0%1.0%6.0%0.0%0.0%1.0%2.0%1.0%1.0%15.0%15.

10、0%1.0%15.0%4.0%8.0%5.0%15.0%5.0%15.0%10.0%10.0%5.0%0.0%10.0%10.0%15.0%10.0%7MK301 HOLDER(支架)作業(yè)11.0%1.0%1.0%40.0%70.0%50.0%3.0%30.0%50.0%50.0%50.0%20.0%50.0%50.0%50.0%2.0%1.0%0.5%10.0%25.0%50.0%5.0%50.0%1.92%0.08%2.00%來(lái)料1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%1.0%50.0%Total2.0%2.0%2.0%40.

11、0%70.0%51.0%0.0%4.0%0.0%0.0%0.0%31.0%0.0%0.0%51.0%51.0%0.0%51.0%0.0%0.0%21.0%51.0%51.0%51.0%2.0%1.0%0.5%10.0%26.0%50.0%55.0%50.0%8MK301后殼作業(yè)13.0%3.0%3.0%5.0%2.0%5.0%5.0%5.0%0.33%1.67%2.00%來(lái)料1.0%90.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%3.0%3.0%3.0%0.0%0.0%6.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%5

12、.0%95.0%5.0%0.0%0.0%0.0%0.0%0.0%9MK301后蓋喇叭網(wǎng)作業(yè)13.0%3.0%3.0%5.0%2.0%5.0%5.0%5.0%0.33%4.67%5.00%來(lái)料1.0%90.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%3.0%3.0%3.0%0.0%0.0%6.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%5.0%95.0%5.0%0.0%0.0%0.0%0.0%0.0%10后蓋調(diào)音紙作業(yè)23.0%3.0%3.0%5.0%2.0%5.0%5.0%5.0%0.33%4.67%5.00%來(lái)料1.0

13、%90.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%3.0%3.0%3.0%0.0%0.0%6.0%0.0%2.0%0.0%0.0%0.0%0.0%0.0%5.0%95.0%5.0%0.0%0.0%0.0%0.0%0.0%Total11MK301左SR尾套作業(yè)11.5%1.5%2.5%2.0%90.0%5.0%0.39%4.61%5.00%來(lái)料100.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%1.5%1.5%0.0%0.0%2.5%0.0%2.0%0.0%0.0%0.0%0.0%

14、0.0%100.0%90.0%5.0%0.0%0.0%0.0%0.0%0.0%12MK301右SR尾套作業(yè)11.5%2.5%2.0%90.0%5.0%0.39%4.61%5.00%來(lái)料100.0%Total0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%0.0%1.5%0.0%0.0%0.0%2.5%0.0%2.0%0.0%0.0%0.0%0.0%0.0%100.0%90.0%5.0%0.0%0.0%0.0%0.0%0.0%13MK301按鍵作業(yè)3100.0%100.0%80.0%20.0%1.0%3.0%100.0%100.0%1.0%100.0%2.

15、0%100.0%100.0%100.0%100.0%100.0%100.0%100.0%100.0%100.0%5.36%2.64%8.00%來(lái)料95.0%Total0.0%0.0%0.0%100.0%100.0%80.0%0.0%20.0%0.0%0.0%1.0%3.0%0.0%0.0%100.0%100.0%1.0%100.0%2.0%100.0%100.0%100.0%100.0%100.0%0.0%0.0%0.0%100.0%100.0%95.0%100.0%100.0%14麥克風(fēng)硅膠套作業(yè)11.0%1.0%2.0%0.5%1.0%1.0%1.0%0.5%1.0%1.0%3.0%5.0

16、%5.0%3.0%5.0%1.0%5.0%1.0%5.0%5.0%0.19%4.81%5.00%來(lái)料1.0%2.0%2.0%2.0%2.0%3.0%3.0%2.0%3.0%3.0%6.5%3.0%3.0%Total0.0%0.0%0.0%1.0%1.0%3.0%0.0%0.0%0.0%0.0%0.5%1.0%0.0%0.0%3.0%3.0%0.5%3.0%1.0%5.0%8.0%8.0%5.0%8.0%0.0%0.0%0.0%1.0%8.0%7.5%8.0%8.0%15中號(hào)耳套作業(yè)11.0%1.0%2.0%0.5%1.0%1.0%1.0%0.5%1.0%1.0%3.0%5.0%5.0%3.0%

17、5.0%1.0%5.0%1.0%5.0%5.0%0.19%0.81%1.00%來(lái)料1.0%2.0%2.0%2.0%2.0%3.0%3.0%2.0%3.0%3.0%6.5%3.0%3.0%Total0.0%0.0%0.0%1.0%1.0%3.0%0.0%0.0%0.0%0.0%0.5%1.0%0.0%0.0%3.0%3.0%0.5%3.0%1.0%5.0%8.0%8.0%5.0%8.0%0.0%0.0%0.0%1.0%8.0%7.5%8.0%8.0%16包裝1M-H01-A塑料盒上蓋Total1 0.0010.10%171M-H01-A塑料盒下蓋Total1 0.0010.10%18繞線器Tot

18、al1 0.0010.10%19小號(hào)硅膠耳套Total2 0.0050.50%20中號(hào)硅膠耳套Total2 0.0050.50%21大號(hào)硅膠耳套Total2 0.0050.50%22MK301鋼夾Total1 0.0010.10%23透明封口貼Total2 0.055.00%24貼紙（圓角）Total1 0.055.00%25內(nèi)箱貼紙Total0.0333 0.033.00%26外箱貼紙Total0.0083 0.022.00%27防盜貼紙Total1 0.022.00%28禮品紙盒不干膠貼Total1 0.022.00%29標(biāo)簽Total1 0.022.00%30PE袋Total1 0.02

19、2.00%31外包裝盒Total1 0.0010.10%32卡通箱內(nèi)Total0.1333 0.0010.10%33卡通箱內(nèi)Total0.1333 0.0010.10%34內(nèi)箱刀卡ATotal0.2667 0.0010.10%35內(nèi)箱刀卡BTotal0.1333 0.0010.10%36內(nèi)箱平卡Total0.1000 0.0010.10%37內(nèi)箱Total0.0333 0.0010.10%38外箱貼紙Total0.0083 0.0010.10%Base on % Yieid Rate Estimate Fallout rate0.429%0.869%0.020%0.110%0.610%0.520%0.350%0.010%0.110%0.030%0.090%0.260%0.310%0.010%0.090%0.010%0.040%0.280%0.090%0.030%0.010%0.030%0.030%0.000%0.090%0.320%0.070%2.170%0.720%0.300%0.300%0.260% 20

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