2009年沃爾瑪給各供應商的驗廠(ES、FCCA、GSV)新標準

1、2009年沃爾瑪給各供應商的驗廠（ES FCCA GSV新標準尊敬各合作伙伴:沃爾瑪人權(quán)標準在2009年有以下變化,請做好倡導及對策工作一. 自 2009年 1 月 1 日起所有 WM 驗廠結(jié)果期限及補救措施時限延長1 綠燈 :2 年后跟進評估（ 不變 ）2 黃燈 : 每 12 個月跟進評估（ 由 6 個月改為 12 個月 ）3 橙燈 : 每 6 個月跟進評估（ 由 4 個月改為 6 個月 ）二. 所有由第三方進行評估的初審與追蹤審核的費用由工廠負責-2009.4.1 生效2.1 以上適用于2009.4.1 或之后按排/ 指定的所有審核2.2 所有確認由 Wal-Mart 合作人完成的審核,

2、工廠不用承擔費用-2009.4.1生效三 . 追蹤審核將是不通知的-2009.4.1 生效3.1 以上適用于2009.4.1 或之后按排/ 指定的所有審核3.2 第三方審核公司的審核可以提供4-6 周的窗口給供貨商/ 工廠 , 但具體的未宣布的審核日期將不會告知 .四.對于A型GPft貨商的資格預審-實時生效4.1 如果工廠收到年齡違規(guī)（12 個童工 ）的評估 , 工廠將不會通過資格預審的人權(quán)部分.4.2 如果追蹤審核30 天內(nèi)確定補救發(fā)現(xiàn)的童工（12 個童工 ）, 工廠可以通過Wal-mart 驗廠最新標準修正紅燈凍結(jié)的政策：從 2009年 5 月 1 日起， 從上次的審核日期算， 兩年內(nèi)得

3、到 3個橙燈評估=紅色今年 2009年 1 月，橙燈的后續(xù)審計期間從120 天改為 180天，以便留出更多的時間給工廠改善和補救讓供應商發(fā)展的努力更加有效。鑒于這種延長，紅燈拒絕進程GP和非GP采購供應商的工廠也已修訂。此前是，2年內(nèi)累計4個橙燈=紅色凍結(jié)一年。?有2個橙燈的工廠：在過去兩年內(nèi)已經(jīng)有2個橙燈，如果再增加一個橙燈，那么就等于等到一個紅燈將導致他們被凍結(jié)。?在第二個橙燈跟進審計，工廠將有6 個月時間來替換工廠，在這6 個月內(nèi)，該工廠能繼續(xù)生產(chǎn)和出貨。過了 6個月的有效期后，工廠將會被變?yōu)椤皟鼋Y(jié)”狀態(tài)。?第二個橙燈工廠的重新使用，必須獲得相應的采購的批準方可改為“正?！钡臓顟B(tài)?當一家

4、工廠收到的第2 次橙色評估的結(jié)果，今后的訂單是無法保證的取決與wal-mart ，?在過去2年間有收到3個橙燈的工廠，最近一次審核的日期是2009年5月1日的工廠將仍然可以接收訂單。這小部分的工廠，我們將僅僅允許一個以上的審計，看看工 廠能否證明其有改善。注意：由于季節(jié)性因素和業(yè)務性質(zhì)，上述政策并不適用于食品和包裝廠家 。b 新工廠政策從 May1 ， 2009 年開始： 所有的全球采購 （直接進口） 型的 “新” 工廠和 “ A 類” 供應商必須得到黃色或綠色的審計評估后才可能得到訂單?任何凍結(jié)的工廠，如果以前是綠燈或是黃燈（并沒有過期）那么將不必做激活的審核?所有過期和凍結(jié)的橙燈工廠將需要

5、驗廠審計（資格預審的審計型的“A ”的供應商） ，并必須得到黃色或綠色的審計評估之后才有可能下單從 09 年 10 月 1 日起：所有的全球采購（直接進口）型的“新”工廠和“ B ” 和“ C ”類供應商必須得到黃色或綠色的審計評估后才可能得到訂單WAL-MART C-TPAT/GSV1. C-TPAT/GVS Audit result is over 71 scores can be accepted71 分通過了反恐驗廠2. For first GVS/C-TPAT audit fail, there is a period (120 days) for factory to improv

6、e, and in this periods, new order can be placed and shipment can be delieveried for factory. Factory should make correction and apply for second audit in 120 days.初次反恐驗廠不通過 ,可在 120 天內(nèi)改善并申請重驗.在這120 天內(nèi) ,工廠可接新訂單,并不影響出貨3. If second GVS/C-TPAT audit fail again, no new order can be placed in 12 months, bu

7、t goods can be shipped, factory must re-apply for audit after a years.第二次反恐驗廠不通過 , 就不能接新定單了 , 但不影響已接定單的出貨4. A GVS/C-TPAT Certificate valid period is one year and can be shared by several supplier反恐驗廠證書有效期一年, 幾個供應商可以拿工廠通過的這張證書登記共享Factory Quality System 工廠的質(zhì)量體系工廠設施和環(huán)境1.0 Factory Facilities and Environ

8、ment足夠的照明上：1.0.1 There is sufficient lighting on: Production, revising, finishing, inspection, packing and loading areas?生產(chǎn)，返工，加工，檢驗，包裝及裝載的區(qū)域？1.0.2 The facility maintains clean and organized production, finishing and packing areas.工廠保持清潔和有組織的生產(chǎn)，加工和包裝領(lǐng)域。1.0.3 Facility has separate inspection area wit

9、h inspection table and proper ventilation.工廠有單獨的檢驗區(qū)與檢驗臺并且適當?shù)耐L設備。1.0.4 Facility has documented pests/mildew and moisture control program, which includes frequent inspections. (In-houseor 3rd party)工廠已記錄害蟲/霉菌和濕度的控制程序，其中包括經(jīng)常巡查。(在公司內(nèi)部或第三方)1.0.5 No broken windows or leaking roofs that may result to prod

10、uct contamination was observed during audit.沒有打破窗戶或屋頂漏水，可能導致產(chǎn)品污染的觀察審核期間。1.0.6 Factory has metal detecting unit. (Scoring will not apply (N/A) if factory does not need this machine.)工廠有金屬檢測單位。1.0.7 ( Critical ) Factory implements strict sharp tools control procedure to prevent scissors, knives, blade

11、s, broken glasses and needles to be mixed with product.(重要 )工廠實行嚴格的尖銳工具控制程序，以防止剪刀、刀、刀片、碎玻璃和針頭，以混合的產(chǎn)品。1.0.8 Factory has back- up power supply available."Generator有后備電力供應。發(fā)電機”1.1 Machine Calibration and Maintenance 機器校準和維護1.1.1 Factory machines and equipments are appropriate to produce Wal-Mart p

12、roducts. 工廠的機器和設備是適合的生產(chǎn)沃爾瑪?shù)漠a(chǎn)品。1.1.2 Factory has documented system and procedure for scheduled equipment cleaning and repairs.工廠有文件體系和程序，預定設備清洗和維修。1.1.3 Factory machines and equipments appear to be clean and in good running condition.工廠的機器和設備顯示是清潔和良好的運行狀態(tài)。1.1.4 Machines, equipments and tools are prop

13、erly labeled with date of last maintenance/calibration and schedule.機器、設備和工具有適當?shù)臉俗R最后維修/ 校準日期及進度表。1.1.5 Machines, equipments and tools that needs to be repaired are properly labeled to avoid accidental use.機器、設備和工具需要維修時有標識以避免意外使用。1.1.6 Factory has proper, clean and organized storage area of critical

14、tooling (i.e. injection moulds) with labeled shelves.工廠有適當?shù)模鍧嵉暮陀薪M織的存儲區(qū)域的關(guān)鍵模具（即注射模）與標識的貨架上。工廠有1.1.7 Factory has proper documentation and updated inventory of machines, tools, spare parts and equipments.適當?shù)奈募透聨齑鏅C器、工具、零部件和設備。1.1.8 Factory has maintenance team with suitable skill level and equipments

15、 to perform necessary repair and calibrationon machines. 工廠維修團隊與合適的技術(shù)水平和設備，以履行必要的維修和校準的機器上。2.0 Quality Management System 質(zhì)量管理體系2.0.1 Factory has established Quality Management System that is appropriate to their products and procedures.工廠建立適合產(chǎn)品和程序質(zhì)量管理體系。2.0.2 Workers & Supervisors are familiar t

16、o these quality policies and objectives.工人與主管所熟悉的這些質(zhì)量的政策和目標。2.0.3 Factory has documented customer complaint system and documented recall program. 工廠已記錄了顧客投訴體系， 并記錄召回計劃。2.0.4 (Critical) Factory QC team is independent from Production division. ( 重要 )工廠QC 團隊是獨立于生產(chǎn)部門。2.0.5 Production management and QC t

17、eam discuss and work together in solving Quality issues/ concerns. (Documented)生產(chǎn)管理和 QC 團隊討論和共同努力在解決質(zhì)量問題/ 關(guān)注的問題。(記錄)2.0.6 Factory has systems and procedures in place to control the risk of physical, chemical and biological contaminationthat may damage the product and personnel as well. 工廠有制度和程序能控制物理

18、、化學和生物污染風險，可能會損害產(chǎn)品和人員。2.0.7 Factory conducts risk assessments to identify hazards from chemicals, raw materials, process equipments and tools.工廠進行風險評估，以識別危險化學品、原材料、工藝設備和工具。3.0 Incoming Materials Control 進料控制1.1.1 Proper first in-first out (FIFO) system on materials are practiced. 物料實施先進先出 (FIFO) 體系。

19、1.1.2 Factory has procedures for quality inspection on incoming raw materials, accessories and components. 工廠有對進 倉原物料、配件和部件質(zhì)量檢驗的程序。1.1.3 Incoming and outgoing material quantities are monitored and documented.進料和出貨的物料的數(shù)量進行監(jiān)測和記錄。1.1.4 Factory has specifications for purchased materials. 工廠有采購物料規(guī)范。1.1.5

20、 Factory has documented process and reference samples that ensure incoming raw materials conform to specifications. 工廠有文件程序和參考樣品以確保進倉原料符合規(guī)格。1.1.6 ( Critical ) Factory has proper system on material segregation to avoid accidental contamination from rejected items.（重要）工廠已適當?shù)膶ξ锪细綦x體系，不合格的項目隔離以避免意外污染，1.1

21、.7 Factory properly separate good quality items from rejects and identifies non-conforming (rejects) materials for replacement. 工廠適當隔離良品(不良品) ，并確定不良品(拒絕 )更換。1.1.8 Facility s storage areas have sufficient lighting, well ventilated and clean surrounding. 廠房的存儲區(qū)域周圍有足夠的 照明、通風和清潔。3.0.9 Materials, compone

22、nts and accessories are properly stacked and identified with tags / labels and off the floor.材料、部件和配件的妥善堆放并有標記/ 標簽并與地板隔離。3.0.10 ( Critical ) Chemicals and maintenance substances are properly marked and stored to prevent risk of contamination.(重要)化學品和維修的物質(zhì)妥善標識和儲存，以防止污染的風險。3.0.11 Color relevant materi

23、als such as fabrics, genuine leather and synthetic PU/ PVC, trims and accessories are sortedby lot numbers. 顏色有關(guān)的材料如布料、真皮及合成聚氨酯/聚氯乙烯、裝飾及配件按批號儲存。4.0 Process and Production Control 過程和生產(chǎn)控制4.0.1 Does factory have work area only for Product Development? 工廠是否有產(chǎn)品開發(fā)工作區(qū)？4.0.2 Does factory PD study and apply

24、 product safety features, evaluates patterns, moulds and samples during productdesign and development? 在產(chǎn)品設計和開發(fā)工廠產(chǎn)品開發(fā)的研究與應用是否有產(chǎn)品安全功能、評估模式、模具和樣品？4.0.3 Does Product development includes packaging design and tests that conforms to industry standard (ISTA)產(chǎn)品開發(fā)包括包裝設計和測試以確保符合行業(yè)標準(ISTA) 。4.0.4 Does factory

25、 PD perform assembly time-study on product and develop easy ways to use for consumer benefit?工 廠產(chǎn)品開發(fā)在產(chǎn)品執(zhí)行組裝時間研究，產(chǎn)品開發(fā)和簡便的方法使用的消費者受益呢？4.0.5 Factory has documented Production procedures at each stage of operation. 工廠有每一個階段的運作生產(chǎn)程序文 件。工廠有每一個階段的運作質(zhì)量程序文件。工廠是否實施進行生產(chǎn)前的預產(chǎn)會議？4.0.6 Factory has documented Qualit

26、y procedures at each stage of operation.4.0.7 Does factory conduct Pre-production meeting prior to start of production?4.0.8 Are production and quality supervisors present during Pre-production meeting? 目前在預產(chǎn)會議有生產(chǎn)和質(zhì)量主管？4.0.9 ( Critical ) Are critical quality and safety checks reviewed, identified, a

27、nd actions for improvement documented duringPre-production meeting? ( 重要 )是至關(guān)重要的質(zhì)量和安全檢查、審查，確定，并采取行動加以改進記錄在預產(chǎn)會議？4.0.10 Does factory conduct“-rpuinlo”t , review product quality against specification sheet and document results withcorrective actions prior to production? 工廠是否進行 “試運行” ，檢討對產(chǎn)品質(zhì)量的規(guī)格表和文件在糾正行

28、動之前生產(chǎn)？4.0.11 Is quality of item acceptable on current production? (Check 3 or 4 completed products from production floor).質(zhì)量是可以接受的項目就目前的生產(chǎn)呢？ (從生產(chǎn)區(qū)檢查3 或 4 個成品 ) 。內(nèi)部實驗室測試是否實施當前4.0.12 Was in house lab-testing performed on current production? (Request for test copies)生產(chǎn)測試？ （要求測試的副本）工廠 QC 是否比較首4.0.13 Doe

29、s factory QC compare first piece samples with approval sample and specification sheet?件樣品抽樣檢驗和批準的規(guī)格表？4.0.14 Are there adequate approved samples, first piece samples, reference samples and work instructions to provideworkers with proper guidelines? 是否有足夠的核準樣品、首件樣品、參考樣品和為工人提供適當?shù)淖鳂I(yè)指導書？4.0.15 Does facto

30、ry use defective/ reject samples to demonstrate examples of common defects?工廠使用有缺陷的 / 不合格樣品是否普遍例子？4.0.16 ( Critical ) Does Quality Control have authority to stop production if quality of products did not meet specification? (重要 )如果產(chǎn)品質(zhì)量不符合規(guī)格質(zhì)量控制是否有權(quán)停止生產(chǎn)？4.0.17 In-line inspections (IPQC) are performed

31、 by QC at every operation process.在巡檢 (IPQC) 所執(zhí)行品管在每一個操作過程。4.0.18 Does factory use statistical process control (SPC for quality)? 工廠使用統(tǒng)計過程控制 ?(質(zhì)量統(tǒng)計分析)4.0.19 Factory QC inspects per standard AQL or as per industry standards. 工廠品管檢驗按照標準AQL 或按照工業(yè)標準.4.0.20 Factory performs 100% functionality check on fi

32、nal products? 工廠最終產(chǎn)品實施 100% 功能性確認 ?4.0.21 Does factory use corrective actions and root cause analysis methods? (Please provide examples)工廠是否使用的糾正措施和根本原因分析方法呢？ (請?zhí)峁├?4.0.22 Does factory have guidelines in place to ensure packaging is correct for product?工廠是否有指南以適當確保包裝是正確的產(chǎn)品？4.0.23 Does packing area

33、have enough space to perform packing functions properly? Is it clean and organized?包裝區(qū)是否有足夠的空間用來履行包裝職能？它是清潔和有組織的？4.0.24 Packed cartons are stored in enclosed area not exposed to sunshine and wet weather.包裝紙箱都儲存在封閉區(qū)域內(nèi)沒有暴露于陽光和潮濕天氣。4.0.25 Does factory track and document on-time ship performance? 工廠是否有跟

34、蹤和文件準時出貨職能？4.1 Suppliers and Sub-contractors 供應商和分包商4.1.1 Does factory have a documented supplier selection and approval process? 工廠是否有供應商選擇和批準過程文件?4.1.2 Does factory track, evaluate and document mate rial ' s supplier reliability (performance)?工廠是否跟蹤、 評價和文件物料供應商的可*性 (效能 ) ？4.1.3 Does factory ha

35、ve an established, documented quality procedure and does factory evaluate, monitor sub-contractorquality performance and reliability? 工廠是否有建立質(zhì)量記錄的程序和工廠評估、監(jiān)測分包商的質(zhì)量性能和可*性呢？5.0 In-House Lab-Testing 內(nèi)部實驗室 -測試工廠是否執(zhí)行內(nèi)部實驗室測試和5.0.1 Does factory perform in-house lab testing and are facilities appropriately equipped?配備適當設施？5.0.2 All gauges and test equipments have valid calibrations. 所有量規(guī)和測試設備有效校準。5.0.3 Testing manuals of various industry standards are available as reference. 各種行