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1、VendorName(代理商名稱):FourstarGroupInc.Comments(總評)FactoryName(工廠名稱):Lastauditdate(上次審核日期):Auditor/Todaysauditdate(審核員/今次審核日期):Reportissuedate(報告頒發(fā)日期):QASupervisor(品質(zhì)主管):DocumentandProcessControl/文件與程序控制Question/問題YESNON/AComments1.01IstheFactoryISOcertified?/工廠有無ISO認(rèn)證?1.02Isthereaformal,documentedsyste

2、mtocontroldocumentsandensurethattheyarelegible,identified,reviewed,authorized,up-to-dateanddistributed?/有無正規(guī)的文檔管理系統(tǒng)用于文檔管理,從而確保文檔是否清晰,易于識別、翻閱,是否授權(quán)的,并確保更新和分類?1.03Isthereadocumentedprocesstoensureproductspecificdocumentssuchasspecifications(bothinternalandcustomers),purchaseorders,etc.arecontrolledandu

3、pdatedregularlytoreflectchanges?/有無文件制程確保產(chǎn)品詳細(xì)文件受管理,如:規(guī)格(內(nèi)部及客戶要求)、銷售訂單等,并時常更新反映變化?1.04Isthereadocumentedprocesstoidentifyobsoletedocumentsaprotectthemfromuse?/有無文件程序用于文件的區(qū)分,從而確保文件的正常使用?nd1.05Arequalityrecordssuchastestreports,laboratoryresults,inspectionresults,certificates,lotcontroldocuments,etc.ke

4、ptandcontrolled?/品質(zhì)紀(jì)錄,如:測試報告,實驗結(jié)果,驗貨結(jié)果,認(rèn)證證書,抽貨控制文件等,是否被保存管理?1.06Isthereawrittenprocedurethatdefineshowqualityrecordsarestored,protectedanddisposedofaswellasadefinedretentionperiod?/有無書面程序來規(guī)定如何保存,保護(hù),處理品質(zhì)紀(jì)錄和保留時間?1.07DodocumentedPRODUCTIONproceduresorinstructionsexist?/有無生產(chǎn)手冊或說明書?1.08DodocumentedINSPEC

5、TIONproceduresorinstructionsexist?/有無檢驗手冊或說明書?1.09Aretheypresentateachinspectionoperation?/是否每個生產(chǎn)車間都有?1.10Doesthefactoryhaveaninternaldocumentedpre-productionprocess?/工廠是否具有生產(chǎn)前內(nèi)部文件?1.11DodocumentedPre-Productionmeetingrecordsexist?/有無生產(chǎn)前的會議記錄1.12Doesthefactoryholdapre-productionmeetingpriortostartof

6、production?/生產(chǎn)前,工廠有無舉彳丁產(chǎn)品生產(chǎn)前會議?1.13ArebothproductionandfactoryQCrepresentedatthepre-productionmeeting?/是否生產(chǎn)人員與工廠QC都出席生產(chǎn)前會議?1.14Areproductspecificationsandapprovalsamplesreviewedpriortoproductionoratthepre-productionmeetingandisthisdocumentedinthemeetingnotes?/產(chǎn)品的規(guī)格與簽版是否于生產(chǎn)前討論,或在生產(chǎn)前會議討論?這些有無紀(jì)錄于會議紀(jì)錄?1

7、.15Areproducttestrequirementsandresultsreviewedpriortoproductionoratthepre-productionmeetingandisthisdocumentedinthemeetingnotes?/產(chǎn)品測試要求和測試結(jié)果是否于生產(chǎn)前討論,或在生產(chǎn)前會議討論?這些有無紀(jì)錄于會議紀(jì)錄?1.16Arecriticalqualityorinspectionchecksreviewed,identifiedanddocumentedpriortoproductionoratthepre-productionmeeting?/在生產(chǎn)前,或生產(chǎn)討

8、論會議中,重要品質(zhì)問題和檢驗核對是否被討論、鑒別并存檔?1.17ArePre-productionmeetingnotes/issuescommunicatedtothelinesupervisors?/生產(chǎn)間會議紀(jì)錄是否傳達(dá)到生產(chǎn)線主管?1.18Doesthefactoryperformapilot/testrunbeforeproductionstartwithdocumentation?/生產(chǎn)前,工廠是否對產(chǎn)品執(zhí)行測試運行從而確保產(chǎn)品符合各項要求且備有文件?1.19DoesadocumentedprocessexistforthefactoryQCtocomparefirstproduc

9、tionunitsproducedtoclientapprovalsampleandspecifications?/有無文件說明規(guī)定工廠QC對首個生產(chǎn)產(chǎn)品與客戶簽版、規(guī)格做比較?1.20Doesthefactorydocumentandtracktheiron-timeshipreliabilityforeachoftheirclients?(performanee)/工廠是否有文件記錄以及追蹤準(zhǔn)時船運的可靠性?(執(zhí)行狀況)1.21Istheresupervisor/manageronallshifts?/是否每一班次都有一個主管或經(jīng)理?1.22Doesthefactoryhaveanappr

10、ovedsample/qualitystandard?/工廠是否具有關(guān)于簽版/品質(zhì)的標(biāo)準(zhǔn)?1.23DoesthefactoryQCcomparefirstproductionunitsproducedtotheclientsapprovedsample?/該工廠的QC是否把第一個產(chǎn)品與客戶的簽樣進(jìn)行對比?1.24Aredocumentationandrecordsmaintainedformainfacilityequipment(i.e.boilers,Backuppowerplant,Centralizedheating,etc.)主要設(shè)施設(shè)備是否有文件及記錄(即鍋爐,備份電廠,集中供熱等

11、)2TrainingandQualitySystems培訓(xùn)和品質(zhì)系統(tǒng)Question/問題YESNON/ACommentsTraining/培訓(xùn)2.01Isthereaformal,documentedtrainingorcertificationprogramforQCINSPECTORSonQCprocesses?/是否有給在產(chǎn)線、工作崗位、機(jī)械上工作的工人提供一個正規(guī)、書面的培訓(xùn)/交叉培訓(xùn)或證明程序?2.02Aredefectsamplesusedduringtrainingtoindicatewhattheyshouldbelookingfor?/在培訓(xùn)中是否用到暇疵品來指出他們應(yīng)該找

12、什么的問題?2.03Ifhiringmaintenanceworkerswithoutaformaltechnicaleducation,isthereaformal,documentedtrainingorcertificationprogramforMAINTENANCEOREQUIPMENTTECHNICIANS?/假如雇傭沒有受過正規(guī)維修教育的工人,是否有提供一個正規(guī)的、書面的維修機(jī)器工人培訓(xùn)或證明程序?2.04AretrainingrequirementsANDrecordsmaintained?/培訓(xùn)的要求和記錄是否有保留?2.05Istrainingperformedoffoft

13、heproductionline?/是否有進(jìn)行現(xiàn)場培訓(xùn)?2.06Isthereaformal,documentedtraining/cross-trainingorcertificationprogramforPRODUCTIONWORKERSonprocess,workstation,equipmentthattheyperform/use?/是否有給在產(chǎn)線、工作崗位、機(jī)械上工作的工人提供一個正規(guī)、書面的培訓(xùn)/交叉培訓(xùn)或證明程序?QualitySystems/品質(zhì)系統(tǒng)2.07DoestheQA(QualityAssuranee)orQC(QualityControl)departmentop

14、erateseparatelyfromtheProductiondepartment?/QA(品質(zhì)保證)或QC(品質(zhì)控制)部門與生產(chǎn)部門是否是獨立操作的?2.08Doesthequalitydepartmenthaveadequatecoverageduringallshifts?/品質(zhì)部是每一班次是否有足夠人手?2.09Aredailyorweeklyqualitygoalsdevelopedandactualperformaneeresultscollected?/品質(zhì)目標(biāo)與實際執(zhí)行結(jié)果是否被保存?2.10AreDCLs(DefectClassificationList)orsimilar

15、beingused?/有無DCL(缺陷分類目錄)或其他類似的?2.11Aredefectsidentifiedandrecordedbyoperation,operatorandmachine?/操作人員,管理者以及機(jī)器是否有標(biāo)記以及記錄產(chǎn)品缺陷?2.12Areweeklydocumented,ongoingQualityControl(QC)meetingsheldatthefactoryduringproduction?/生產(chǎn)過程中,工廠有無召開每周有紀(jì)錄的,生產(chǎn)中品質(zhì)管理會議?2.13ArequalityrecordsreviewedattheweeklyQCmeetings?/品質(zhì)紀(jì)錄

16、是否在QC每周例會上評論?2.14ArecorrectiveactionplansdevelopedanddocumentedbasedontheresultsoftheweeklyQCmeetings?/有無根據(jù)每周QC例會的結(jié)果來制定改善計劃并存檔?2.15IsProductionrepresentedattheweeklyQCmeetings?/生產(chǎn)有無在QC每周例會上反映?2.16DoesthefactoryQCTeamhaveauthoritytostopproductionforbadquality?/如因品質(zhì)問題,工廠QC人員有無權(quán)力終止生產(chǎn)?Equipment/裝置2.17Do

17、esthefactoryemploypeoplededicatedtoonlymaintainingequipment?/工廠是否有聘請機(jī)器修理人員?2.18Doesthemaintenanceteamhavesuitableskilllevelandequipmtomakenecessaryfixturesandjigsin-housd修/理人員組是否有合適的修理技術(shù)水平和器材去制造必須的室內(nèi)設(shè)備和工具?ent3lnspectionAreaandEquipment檢驗區(qū)域與設(shè)備Question/問題YESNON/ACommentsInspectionArea/檢驗區(qū)域3.01Doesthef

18、actoryhaveadesignatedinspectionroom/area?/工廠是否有特定的檢驗室/區(qū)域?3.02IsthereenoughspaceintheInspectionroom/area?/檢驗室/區(qū)域是否具有足夠大的空間?3.03IstheInspectionroom/areacleanandorganized?/檢驗室/區(qū)域是否干凈整潔?3.04DoestheInspectionroom/areahavesufficientlighting?/檢驗室/區(qū)域是否有充足的照明?3.05IstheInspectionroom/areawellventilated?/檢驗室/區(qū)

19、域是否通風(fēng)良好?4.MaterialsandSupplierManagement原料與供應(yīng)商管理Question/問題YESNON/AComments4.01Isthereenoughspacefortherawmaterialstorage?/原材料倉庫是否具有充足的空間?4.02Istherawmaterialstoragecleanandorganized?/原料倉庫是否整潔干凈?4.03Doestherawmaterialstoragehavesufficientlighting?/原料倉是否有充足的光源?4.04Istherawmaterialstoragewellventilate

20、d?/原料倉是否通風(fēng)性能良好?RawMaterialsandSupplierManagement/原料與供應(yīng)商管理4.05Isthereaninventorycontrolsystemwithincoming/outgoingmaterialsmonitoredanddocumented(location,quantity,etc)?/是否有有效的監(jiān)測和記錄系統(tǒng)來監(jiān)控物料進(jìn)出倉庫(地點,數(shù)量等)?4.06Isthisinventorycontrolsystemcomputerizedandsystematic?/出入監(jiān)控系統(tǒng)是否電腦系統(tǒng)化?4.07Doesthefactoryhaveadocu

21、mentedprocesstomakesurethatincomingrawmaterials,components,and/orsub-assembliesconformtospecifications,qualitystandardsandUSSafetyrequirements?/該工廠是否有文件證明程序,以確保收到的原材料,零部件或組件,符合規(guī)格,標(biāo)準(zhǔn)質(zhì)量和美國安全方面的要求?4.08Doesthefactoryhaveadocumentedprocesstomakesurethatincomingrawmaterials,components,and/orsub-assemblies

22、conformtospecifications,qualitystandardsandUSRegulatoryrequirements?/該工廠是否有文件證明程序,以確保收到的原材料,零部件或組件符合規(guī)格,標(biāo)準(zhǔn)質(zhì)量和美國監(jiān)管部門的要求?4.09Doesthefactoryhavedocumentedprocessesforreviewingallincomingpackagingmaterialunderlightbox(UL3000)toensureconsistencyofcolor/artworkandquality?/工廠是否有在燈箱下對有包裝的進(jìn)料進(jìn)行檢查以保障顏色/設(shè)計和品質(zhì)的文件

23、程序?4.10Arerecordskepttoshowthequantityandstatusofnon-conforming(rejected)packagingduetoinconsistencyofcolor/artworkandqualityafterreviewunderlightbox?/該工廠是否有記錄顯示在燈箱下檢查發(fā)現(xiàn)顏色/設(shè)計和品質(zhì)不一直的不明(被退)包裝的數(shù)量和情況?4.11Doesthefactorydocumentandtracktheirsupplierreliability(performanee)?/工廠是否有文件和跟蹤供應(yīng)商可靠性和成績?4.12Doesthe

24、factoryhaveadocumentedprocesstomakesurethatincomingrawmaterialsand/orsub-assembliesconformtospecifications?/該工廠是否有有效憑據(jù)的過程,以確保收到的原材料和/或組件符合規(guī)格?4.13Arerawmaterialsstoredinacontrolledareatoavoidtheft,loss,damage,deterioration?/原材料是否被儲存在受控的地方以免損壞、變壞造成的損失?4.14Arenon-conforming(rejected)rawmaterials,in-pro

25、cessproductsandfinishedproductsproperlysegregatedandidentifiedatallstages?/在產(chǎn)品的生產(chǎn)與完成的整個階段,該工廠是否有一個有效的記錄過程,用以鑒別和分離不合格(拒絕)的原材料?4.15Arerecordskepttoshowthequantityandstatusofnon-conforming(rejected)rawmaterials,in-processproductsandfinishedproducts?/是否有文件記錄不明確的原料(被退)、被金屬污染的產(chǎn)品、生產(chǎn)中的產(chǎn)品和完成品的數(shù)量和情況?4.16Areno

26、n-conforming(rejected)rawmaterialsorproductsreworked?/不良(拒絕)的原料或者產(chǎn)品是否返工?4.17Ifnon-conformingmaterialsorproductsarereworked,dorecordsshowthattheyhavebeenre-inspectedandconfirmedtocomplywithspecifications?/假如不良品返工,記錄是否顯示他們已經(jīng)被返工和確認(rèn)是按照規(guī)格?4.18Doesthefactoryproperlystoreandhandlehazardouschemicals?/工廠是否正確

27、儲存和妥善處理高風(fēng)險的化學(xué)物品?4.19Doesthefactoryproperlystoredyes/inks(aspostedonthelabel)?/工廠是否妥善存放染料/油墨產(chǎn)品?(例如貼標(biāo)簽)4.20Arethedyeandwashchemicalscomputercontrolled?/化學(xué)品的染料與洗滌是否都在電腦監(jiān)控下?4.21Doesfactoryusesubcontractors?/是否工廠使用分包商?4.22Isproductproperlypackagedfortransporttoandfromsubcontractor?/產(chǎn)品從分包商運出和運進(jìn)是是否有包裝4.23I

28、sproductinventoriedandreconciledwhenreceivedfromsubcontractor?/從分包商買進(jìn)的產(chǎn)品是否有進(jìn)彳丁清點和核對?4.24Isproductreceivedfromsubcontractorinspected?(recordsmustexisttosupport)/產(chǎn)品從分包商運回時是否有進(jìn)行檢驗(需要有記錄支持)4.25DoesaSIP(orsimilarrecords/files)forminimumrequirementsexistforsubcontractors?/分包商是否有一個最低限度的標(biāo)準(zhǔn)檢驗程序?4.26Doesfacto

29、ryhavesubcontractoronperformance/deliveryrecordsonfile?/是否有分包工廠產(chǎn)能/交貨記錄檔案?4.27Doesevideneesupportsubcontractorhasadocumentedqualitycontrolprocess?/有證據(jù)證明分包商有無品質(zhì)控制文件Trims,Sundries,Hangtags包裝材料,雜貨,使用標(biāo)簽說明4.28Isthereenoughspaceforproperstorageoftrimsandsundries?/是否有足夠的空間進(jìn)行貯存包裝材料和雜物?4.29Isthetrimsandsundri

30、esareacleanandorganized?/包裝區(qū)和雜貨區(qū)是有清潔且有標(biāo)識?4.30Doesthetrimsandsundrieshavesufficientlighting?/是否有足夠的照明在包裝區(qū)和雜貨區(qū)?4.31Isthetrimsandsundriesareawellventilated?/生產(chǎn)區(qū)是否通風(fēng)良好?4.32Doesthefactoryhaveabarcodescannerfortrims?/工廠是否有條碼掃描儀?4.33Isthereadocumentedprocessforinspectingincomingtrims/sundries/hangtags,etc?

31、/是否有文件規(guī)定包裝材料,雜物的檢驗標(biāo)準(zhǔn)等?4.34Aretheredocumentedinspectionrecordsavailableforincomingtrims/sundries/hangtags,etc?/有否有雜物、吊牌、包裝材料的檢驗記錄?4.35AreTargetand/orotherclientslabelscontrolledandsecured?taget的標(biāo)簽是否有受到保護(hù)?5.Laboratory/InternalTesting/ColorEvaluation實驗室、內(nèi)部測試與光線評估Question問題YESNON/AComments5.01Doesthefac

32、toryhasalaboratory?/工廠是否有實驗室?Laboratoryfacility實驗室環(huán)境5.02Isthereenoughspaceforthelaboratory?/實驗室是否有足夠的空間?5.03Isthelaboratorycleanandorganized?/實驗室是否干凈整潔?5.04Doesthelaboratoryhavesufficientlighting?/實驗室是否又足夠的照明?5.05Isthelaboratorywellventilated?/實驗室是否通風(fēng)?Laboratoryequipment實驗室設(shè)備5.06Aremachines,equipmen

33、t,fixturesandtoolssuitabletoproduceclientsproduct?/機(jī)器、設(shè)備、磨具和工具是否能夠生產(chǎn)出客人的產(chǎn)品?5.07Domachines,equipment,fixturesandtoolsappeartobecleanandingoodcondition?/機(jī)器、設(shè)備、磨具和工具是否干凈和工作性能是否良好?5.08Isthereaformaldocumentedpreventivemaintenanceprograminplace?/是否有一份正式的預(yù)防性維修計劃文件?5.09Aredocumentationandrecordsmaintainedf

34、orthisarea?/這些文件和記錄是否有保留?5.10DoesthelabhavesafetytestingequipmentasappropriateforChildrensproduct?/實驗室是否有針對兒童產(chǎn)品的安全性的測試設(shè)備?5.11SharpPointsTester/尖點測試儀5.12SharpEdgeTester/利邊測試儀5.13RattleGauge/游標(biāo)尺卡5.14ProbeforLoop/回路探測器5.15SmallBallFixture小球測試模板5.16SoundLevelMeter聲音等級測量儀5.17BiteTester咬力測試儀5.18AmpereMete

35、r電流表5.19Multimeter萬能表5.20FlexureTester彎曲測試儀5.21Thermometer溫度計5.22ThicknessGauge厚度測試儀5.23DeadWeight法碼5.24HardnessGauge硬度測試儀5.25OvalGauge橢圓尺5.26SmallPartCylinder小部件測試儀5.27PullTestEquipment拉力計5.28DoesthefactoryhaveMacbethSpectraLightIIIorGretagJudgeIIorotherrecognizedbrandoflightboxwithD65andUL3000ligh

36、tsources?工廠是否擁有MacbethSpectraLightlll或GretagJudgeII型號對色光源燈箱或其他擁有D65或UL3000光源且能辨別牌子的燈箱?5.29Doesthefactoryhavemaintenance/replacementlogforlampbulbsusedforthelightbox?工廠是否有燈箱維護(hù)或燈泡置換的記錄?5.30Isthereavalidcalibrationcertificate-forthelightbox?是否有有效的燈箱檢驗證書?LaboratoryTraining實驗室培訓(xùn)5.31Istheredocumentation/c

37、ertificatesavailableshowingevideneethatallLabTechnicianshavebeentrainedbyqualified/professionalindependentlabtechnicians?是否有文件/證書證明所有的實驗室技術(shù)人員都受過專業(yè)的實驗室培訓(xùn)?5.32Areallpeopleresponsibleformakingcolorevaluationtestedforcolorvision?(Records)是否所有與辨色有關(guān)的人員測試過顏色辨別?(記錄)LaboratoryDocumentandProcessContro1實驗室文件與程

38、序控制5.33AreOutside/In-housetestingrecordskeptforatleastoneyear?夕卜部/內(nèi)部的測試記錄是否至少保存一年?5.34Doesthefactoryconductinternaltesting?工廠是否有進(jìn)行內(nèi)部測試?5.35Arethereprocedureswritteninthelanguageofthecountryoforiginontheuseofthelabtestingequipment?實驗室測試設(shè)備的操作指導(dǎo)是否用產(chǎn)地國的語言編寫?6.SampleDevelopment樣品生產(chǎn)Question問題YESNON/AComme

39、nts6.01Doesthefactoryhaveasampleroom?工廠是否有打樣室?6.02Aresamplesmadeinthefactory?樣品是否在工廠制作?6.03Doesthefactoryinitiatetheirownsampletesting?工廠是否有對其樣品進(jìn)行測試?6.04Isthereenoughspaceinthesampleroom?打樣室空間是否足夠大?6.05Isthesampleroomcleanandorganized?打樣室是否干凈和有條理?6.06Doesthesampleroomhavesufficientlighting?打樣室的亮度是否足

40、夠?6.07Isthesampleroomwellventilated?打樣室的通風(fēng)是否良好?6.08Issampleroomequipmentthesameasproductionequipment?大貨生產(chǎn)設(shè)備是否與打樣室的設(shè)備一樣?7.Sewing/ProductionFloor縫紉/生產(chǎn)車間Question問題YESNON/AComments7.01Isthereenoughspaceinthesewing/productionarea?縫紉/生產(chǎn)區(qū)域的空間是否足夠大?7.02Isthesewing/productionareacleanandorganized?縫紉/生產(chǎn)區(qū)域是否干凈

41、和有條理?7.03Doesthesewing/productionareahavesufficientlighting?縫紉/生產(chǎn)區(qū)域的亮度是否足夠?7.04Isthesewing/productionareawellventilated?縫紉/生產(chǎn)區(qū)域的通風(fēng)是否良好?Equipment設(shè)備7.05Doestheplanthaveabackuppowersupplyavailablethatwillallowproductiontocontinueincaseofpowerfailure?廠房是否有當(dāng)停電時可以繼續(xù)生產(chǎn)用的后備電源?7.06Isappropriatepersonalprotec

42、tiveequipment(PPE)providedtotheworkers?Weldinggoggles,respirators,glovesetc.是否有合適的個人保護(hù)設(shè)備提供給工人?焊工護(hù)目鏡、呼吸器、手套7.07Aremachines,equipment,fixturesandtoolssuitabletoproduceclientsproduct?機(jī)器、裝置、固定設(shè)備和工具是否適合生產(chǎn)客人的產(chǎn)品?7.08Domachines,equipment,fixturesandtoolsappeartobecleanaingoodcondition?機(jī)器、裝置、固定設(shè)備和工具是否干凈和放在好的

43、環(huán)境里?nd7.09Isthereaformaldocumentedpreventivemaintenanceprograminplace?機(jī)器上有沒有正式的機(jī)器維修程序?7.10Aredocumentationandrecordsmaintainedforstitchingfloor/production?是否有保存縫紉及生產(chǎn)的文件及記錄QualitySystems品質(zhì)體系7.11Aredailyorweeklyqualitygoalsandactualperformaneeresultspostedonthefactoryfloor?品質(zhì)目標(biāo)與實際執(zhí)行結(jié)果是否每天或每周公布于工廠?Docu

44、mentandProcessControl文件與程序控制7.12AredocumentedPRODUCTIONproceduresorinstructionspresentateachproductionoperation?是否每個生產(chǎn)車間都有生產(chǎn)手冊或說明書?7.13Isthereadocumentedprocessthatreconcilessecondsonadailybasis?每日是否有書面流程處理二等品?7.14Doesthefactoryperforminlineinspections?工廠是否有進(jìn)行內(nèi)部線上檢驗?7.15DoesfactorykeepinternalINLINE

45、inspectionrecords?工廠是否保存內(nèi)部線上檢驗紀(jì)錄?7.16DoesthefactoryperformDuringProduction(DUPRO)inspectionstoastandardAQLoracceptablestatisticalqualitylevelthatisequaltoortighterthanTargetsAQL?工廠是否執(zhí)行標(biāo)準(zhǔn)的AQL生產(chǎn)中檢驗,或跟TARGETSAQL標(biāo)準(zhǔn)相同的或更嚴(yán)緊的標(biāo)準(zhǔn)的生產(chǎn)中檢驗?7.17DoesthefactorykeepinternalDUPROinspectionrecords?工廠是否保存內(nèi)部生產(chǎn)中檢驗紀(jì)錄?7.18

46、Doesthefactoryusedefectsamplesintheproductionareatoshowexamplesofcommondefects?工廠有無在生產(chǎn)區(qū)域擺放不良樣品來展示產(chǎn)品的共同缺陷?7.19Doesadocumentedprocessexistforoperatorstoidentifyandflagdefectivegoodsontheline?有無文件說明規(guī)定線上操作人員如何辨別及標(biāo)記不良品?7.20Aresewingmachinesorneedlesoperationinvolvedinproduction?生產(chǎn)中是否包括縫紉機(jī)及針?7.21Doesthepr

47、ocessincludemechanicinteraction?進(jìn)程中技術(shù)人員有無相互交流?7.22Isthereaneedlelogmaintainedbymachine/operator?機(jī)器或操作人員有無保存縫針紀(jì)錄?8.PackingandFinishing包裝及完成品生產(chǎn)Question問題YESNON/AComments8.01Istheenoughspaceforthepacking/finishingarea?是否有足夠空間進(jìn)行包裝及完成品生產(chǎn)?8.02Isthepacking/finishingareacleanandorganized?包裝及完工的工作空間是否干凈和有條理?

48、8.03Doesthepacking/finishingareahavesufficientlighting?包裝及完成品生產(chǎn)的工作空間是否有足夠的照明?8.04Ispackingandfinishingareawellventilated?包裝及完成品生產(chǎn)的工作空間是否有良好的通風(fēng)?8.05Arefinishedgoodsstoredinacontrolledareatoavoidtheft,loss,damage,deterioration?完成了的貨物是否被儲存在受控的地方以免損壞、變壞造成的損失?Equipment設(shè)備8.06Aredocumentationandrecordsmain

49、tainedforfinishing/packing?是否有保留包裝及完工工序的文件及記錄?8.07Isappropriatepersonalprotectiveequipment(PPE)providedtotheworkers?Weldinggoggles,respirators,glovesetc.是否有合適的個人保護(hù)設(shè)備提供給工人?焊工護(hù)目鏡、呼吸器、手套OMaterialsandSupplierManagement物料以及供應(yīng)商管理8.08Arenon-conforming(rejected)rawmaterials,in-processproductsandfinishedprod

50、uctsproperlysegregatedandidentifiedatallstages?待檢(被退)的原料、生產(chǎn)中的產(chǎn)品和成品是否在所有生產(chǎn)階段都被適當(dāng)?shù)馗綦x?8.09Arerecordskepttoshowthequantityandstatusofnon-conforming(rejected)rawmaterials,in-processproductsandfinishedproducts?是否有文件顯示待檢(被退)的原料、生產(chǎn)中的產(chǎn)品和完成品的數(shù)量和情況?8.10Ifnon-conformingmaterialsorproductsarereworked,dorecordssh

51、owthattheyhavebeenre-inspectedandconfirmedtocomplywithspecifications?假女口不良品返工,記錄是否顯示他們已經(jīng)被重新檢驗和確認(rèn)是按照規(guī)格?8.11Isthereevideneetoprovethatsecondquality,overruns,cancellationsaredisposedofasaccordingtoclientsrequirements?是否有證據(jù)證明二等品、剩余產(chǎn)品、取消的訂單貨品根據(jù)客人要求處理?DocumentandProcessContro1文件以及程序控制8.12Doesthefactoryper

52、forminlineinspections?工廠是否有進(jìn)彳丁內(nèi)部線上檢驗?8.13DoesthefactorykeepinternalINLINEinspectionrecords?工廠是否保存內(nèi)部線上檢驗紀(jì)錄?8.14DoesthefactoryperformFinalRandomInspections(FRI)toastandardAQLoracceptablestatisticalqualitylevelthatisequaltoortighterthanTargetsAQL?工廠是否執(zhí)行標(biāo)準(zhǔn)的AQL尾期檢驗,或跟TARGETSAQL標(biāo)準(zhǔn)相同的或更嚴(yán)緊的的標(biāo)準(zhǔn)的尾期檢驗?8.15Does

53、factorykeepinternalFRIinspectionrecords?工廠是否保存內(nèi)部尾期檢驗紀(jì)錄8.16DoestheinternalFRIincludeinspectingpackagingandcartons?內(nèi)部尾期檢驗是否包括對包裝和紙箱的檢驗?8.17Doeseachworkstationhaveproductpackagingspecificationsposted?產(chǎn)品包裝規(guī)格是否標(biāo)識于每個工作臺?9.ToolRoomandMaintenance工具房及維護(hù)Question問題YESNON/ACommentsFacilities設(shè)備9.01Doesthefactory

54、haveatoolmaintenanceroom?工廠是否有一個工具維護(hù)房?9.02Isthereenoughspaceforthetoolroom/maintenancearea?工具維護(hù)房是否有足夠的空間?9.03Isthetoolroom/maintenanceareacleanandorganized?工具維護(hù)房是否干凈和有條理?9.04Doesthetoolroom/maintenanceareahavesufficientlighting?工具維護(hù)房間的亮度是否足夠?9.05Isthetoolroom/maintenanceareawellventilated?工具維護(hù)房的通風(fēng)是否

55、良好?Equipment設(shè)備9.06Aremachines,equipment,fixturesandtoolssuitabletoproduceclientsproduct?機(jī)器、裝置、固定設(shè)備和工具是否適合生產(chǎn)客人的產(chǎn)品?9.07Domachines,equipment,fixturesandtoolsappeartobecleanandingoodcondition?機(jī)器、裝置、固定設(shè)備和工具是否干凈和放在好的環(huán)境里?9.08Isanorganizedsparepartsinventorykeptonhandatthefactory?工廠是否有保存有條理的備用零件目錄?9.09Areto

56、ols,spareparts,fixtures,jigs,molds,etcappropriatelystoredtoavoidrust,damage,andensureeaseoflocating?工具、備用零件、固定設(shè)備、裝配架、模具等是否放在合適的地方以防止有灰塵、受損和容易被找到?10.MetalDetection金屬探測器Question問題YESNON/AComments10.01Doesthefactoryhavemetaldetectionequipment?工廠是否有金屬探測器?Equipment設(shè)備10.02Isthereaformaldocumentedpreventiv

57、emaintenanceprograminplace?機(jī)器上有沒有正式的機(jī)器維修程序?10.03Aredocumentationandrecordsmaintainedforthisarea?是否有保存金屬探測器的維修和保養(yǎng)記錄?10.04Isconveyorizedmetaldetectionequipment,placedsothatallproductmustpassthrough,beingusedforsofthome/softlinesproducts?(exceptRugsorBathmatforwhichhandhelddetectorcanbeused)是否有運作的金屬探測器

58、放在產(chǎn)品必經(jīng)之地,讓所有產(chǎn)品通過金屬探測儀器的檢測是否有用于紡織品?(除了毛毯、浴室防滑墊等可以被手握的探測儀探測到的以外)?MaterialsManagement物料管理)10.05Isthereaseparatedareawherethemetalcontaminatedgoodsarerejects/rescreenedsoitdoesnotmixwithqualityapprovedmerchandise?是否有獨立的區(qū)域存放受污染的產(chǎn)品,以免不與合格品混放在一起.DocumentandProcessContro1文件以及程序控制10.6Aretheredocumentedrecord

59、stovalidateallproductionhaspassedthroughthemetaldetection?有無書面紀(jì)錄確保所有產(chǎn)品能夠通過金屬探測器?10.7Arethereprocedureswritteninthelanguageofthecountryontheproductionflooroutliningproperuseandsettingsforthemetaldetectionequipment?相關(guān)程序是否用工人本地語言寫著并且張貼于生產(chǎn)車間?10.8Aretheredocumentedmaintenancerecordsforthemetaldetectionde

60、vice?是否有保存金屬探測器的維修和保養(yǎng)的記錄10.9Istheredocumentedcalibrationchecksdonetothemetaldetectiondevice(9pointsystemcheck)aminimumofthreetimespershift?有無金屬探測器的的書面校驗記錄(9點系統(tǒng)檢測),每一班次至少校驗三次?10.10Isthereadocumentedprocessforallrejectedproductsthatpassthroughthemetaldetectionwithrecordstosupport?是否有文件記錄所有通過金屬探測儀器檢測出不

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