文本課件設(shè)備及idle geartps assembly june18

1、1. Sequence of Operation & Targets1.1. Process Sequence of operationSegment 3 SequenceAuto Feed and Assemble 6 ClipAssemble Idler/TPSMeasure endplay and Assemble 2 ScrewsAssemble Valve on ShaftIdle gear & TPS assemblyIdle gear assemblyTPS cover assemblyIdle shaft insert into hole of TPS CoverMotors

2、terminal insert into TPS Covers terminal1.2. Process Output1.4. TargetsTargetCycle time (sec)15.4FTQ (%)0.4%Uptime (%)100%1.1. Equipment Sequence of operationOperation Sequence:Load ETC with Idle gear into lower nest Load TPS cover into up nestTPS cover was fixed by vacuumETC was fixedScan barcodePr

3、ess down upper tooling to assemble TPS coverGo back to home positionUnload ETC from lower nest1.3. Part Orientation and operator motionsManual assemble Idle Gear to ETCManual load ETC perpendicularly into lower nest3. Review Machine / Tooling Design Concepts3.1. Product print / KPC / QCINone3.2 Part

4、 to tool interface ETC located by:2 located holesBore supporterBore top surfaceFinish surface13TPS located by:Located holePlane surface fixed by vacuum123. Machine Design Concepts3. Tooling Design ConceptsPress zoneLocation hole Profile tooling:Nest tooling3.5 Machine Sequence / Motions Program sele

5、ctionLoad ETC into lower nestMachine cycle startNoPart presence detectionScan barcodeYesLoad TPS cover into upper nest Fix TPS cover by vacuumYesPress down TPS to assemblyFix partRelabelingNoGo home positionPresence sensor detect TPSUnload part from Nest No3.7 Change over model to modelChangeover to

6、oling3. Review Machine / Tooling Design Concept3.9 Standards for the RegionErgonomic standard.Machine height 2000 mm.Total Height 2200 mm.Bench height 900 mmWork area height 1100 mm Equipment Voltage: 220 Vac Frequency: 50 HzColor: light blue Akzo Nobel 51042. Review Preliminary Process Documentatio

7、n2.3. Specific Documentation PFD9. Review Measurement & Calibration Methodology9.0 Review Measurement & Calibration MethodologyNone18. Supplier Exceptions to the Equipment17. Equipment Timing Plan 17.1. Equipment timing planSourcing PO EFR Kick offDebugEBRMQ1ShipMQ211. Review MQ Plan11.2. Review MQ1

8、 plan4. Review Electrical Design Concept4.1 Sensor strategy / error proofingThe equipment has the follow poke yokes:Scan barcode, piece trackingPresence sensor for ETCPresence sensor for TPS CoverTooling mechanical design for error proofing to ensure TPS Cover right orientationcamera5. Review Hydrau

9、lic Design Concept6. Review Pneumatic Design Concept7. Review Data acquisition & Measurement System Concept8. Review Machine Controls Program Design Concept10. Ergonomic / Safety Requirements12. Supplier Documentation Requirements12.Supplier Documentation Requirements13. Spare parts 14. Equipment Wa

10、rranty Requirements15. Facility Utility Requirements15.1. Regional StandardErgonomic std per Design- in Ergonomics Check list for China. TBDVoltage 220 50 HZPressure Air 6 BarOp 120 Idle gear & TPS cover assembly16. Shipping / Rigging / Installation Requirements16. Shipping/Rigging/ Installation requirement16.1 Shipping.TBD