延鋒偉世通注塑模具采購標(biāo)準(zhǔn)

1、specification for yfv injection mold 延鋒偉世通注塑模具采購標(biāo)準(zhǔn)延鋒偉世通注塑模具采購標(biāo)準(zhǔn)specification for yanfeng visteon injection molds may 19, 20031. general information 概述this specification is especially developed for the adaptation of the procurement of the injection mold if the company proper. the specification contai

2、ns design requirements, build requirements and mold tryout standards.本標(biāo)準(zhǔn)是為適應(yīng)本公司注塑模的采購而定的要求，本標(biāo)準(zhǔn)包括設(shè)計(jì)要求，制造要求和試模標(biāo)準(zhǔn)。any deviation from this specification must be approved by responsible project engineer of yanfeng visteon.任何與本標(biāo)準(zhǔn)的不符合項(xiàng)必須得到延鋒偉世通項(xiàng)目工程師的批準(zhǔn)。it shall be the mold vendor responsibility to understa

3、nd and implement the specification. implement the detailed contents in mold design, built and the service after sale.模具供應(yīng)商有責(zé)任理解并執(zhí)行本標(biāo)準(zhǔn)。the explanation right to all the issues relating the specification belongs to yanfeng visteon. all questions concerning the specification shall be directed to respons

4、ible project engineer of yanfeng visteon.與本標(biāo)準(zhǔn)相關(guān)的所有問題的解釋權(quán)屬于延鋒偉世通。1.1 technical description 技術(shù)描述1.2 mold build 模具制造a. vendor will provide complete sets of approved mold design drawings and cad data (both 2d and 3d). any errors or inconsistencies to the equipment to be put into operation by yanfeng vis

5、teon company are to be reported immediately to the responsible project engineer.供應(yīng)商提供完整的已批準(zhǔn)的模具設(shè)計(jì)圖紙和cad數(shù)據(jù)（2維和3維）。延鋒偉世通提供進(jìn)行操作的注塑機(jī)標(biāo)準(zhǔn)，有任何錯(cuò)誤或不一致應(yīng)立即向項(xiàng)目工程師報(bào)告。b. before building the mold, the vendor will provide cad data of the product. if any design problem which will cause failure of mold building, vendor

6、 shall inform responsible engineer immediately and gives out related suggestion as well.模具制造前，模具供應(yīng)商應(yīng)向延鋒偉世通提供產(chǎn)品的cad數(shù)據(jù)。如果有任何會(huì)導(dǎo)致模具制造失敗的設(shè)計(jì)問題，供應(yīng)商應(yīng)立即通知延鋒偉世通責(zé)任工程是同時(shí)提出相關(guān)建議。c. datum lines are to be scribed in core steel 0.1mm deep.基準(zhǔn)線劃在型芯0.1mm深處。d. mold must have a sufficient strengthening safety strap at op

7、erator and helper side respectively to prevent mold opening.在模具的操作工和輔助工的一側(cè)必須裝有足夠牢固的安全板以防止模具打開。e. all molds must have complete identification labels with chinese and english. the chinese translation is to be done by mold vendor and confirmed by the yanfeng visteon responsible project engineer.所有的模具必須

8、有完整的中英文識(shí)別標(biāo)簽，中文譯文由模具供應(yīng)商提供并有延鋒偉世通責(zé)任項(xiàng)目工程師確認(rèn)。f. all molds are to be supplied with, at least, four (4) safety hoist rings. the rings on the top side of the mold must be sufficient enough to support mold weight and reach the balance.對(duì)所有的模具必須至少提供4個(gè)安全吊環(huán)，模具頂部的吊環(huán)必須足夠支持模具的重量并達(dá)到平衡。g. supplier must submit a writ

9、ten quality control report as to the dimension correctness to these injection molds and must be approved by yfv specified project engineer.供應(yīng)商必須提交一份書面的有關(guān)這些注塑模的尺寸正確性的質(zhì)量控制報(bào)告，必須獲得延鋒偉世通主管項(xiàng)目工程師的認(rèn)可。h. molds are to be thermally stress relieved prior to finishing. any method of stress relieving other than t

10、hermal must be approved by the responsible project engineer in writing.模具經(jīng)加工之前應(yīng)先進(jìn)行熱處理，任何除熱處理以外的去應(yīng)力方法必須得到延鋒偉世通責(zé)任項(xiàng)目工程師的書面認(rèn)可。1.3 tryout mold 試模1.3.1 part approval 產(chǎn)品認(rèn)可injection molds must produce molded parts within the cycle time identified aforementioned.注塑模生產(chǎn)產(chǎn)品必須在生產(chǎn)節(jié)拍之內(nèi)。the molded parts produced dur

11、ing tryout should conform to the requirements in dimension and assembly and the quality control requirements of yanfeng visteon company. they must be qualified in matching the whole vehicle. when there is inconsistent gap and flushness between painted bumper and car body, the design and build source

12、(s) will be held responsibility for the cost of repairs to the mold due to dimensional errors or process not meeting the requirements.試制的注塑產(chǎn)品必須與產(chǎn)品圖要求的尺寸及裝配的要求以及延鋒偉世通的質(zhì)量控制要求相符。必須與整車配合一致，涂裝產(chǎn)品裝車匹配有間隙和匹配不平整以及由于尺寸錯(cuò)誤或者工藝不滿足要求而帶來的更改費(fèi)用由設(shè)計(jì)和制造方負(fù)責(zé)。1.3.2 dimensions and part approval 尺寸和零件認(rèn)可injection molds must

13、produce qualified parts. products off molds must reach customer requirements. any unqualified items must be correct.注塑模必須生產(chǎn)合格的零件。零件必須具備相同或高于客戶所需的外觀及質(zhì)量標(biāo)準(zhǔn)，任何不符合項(xiàng)必須被糾正。after the mold has produced parts that are dimensionally and functionally approved, the required surface finish (suitable for painting)

14、 will be completed and the mold will undergo tryout to approve the surface finish capability for final approval.模具生產(chǎn)出尺寸及功能均認(rèn)可的產(chǎn)品，必須達(dá)到表面光潔度要求（適合涂裝），并將對(duì)模具進(jìn)行試制以驗(yàn)證表面光潔度。1.4 mold capability 模具能力after complete part approval, the mold will be subjected to a pro-production capability to prove all functions

15、in the mold, e.g. ejector, hydraulic, temperature control and all moving mechanisms. the mold capability run will last twenty four (24) hours. if a mold component fails during this period, the supplier must repair or replace the failed item at their expense.完整的零件認(rèn)可，模具將被提出用試生產(chǎn)能力證明模具的所有功能，例如，頂桿，液壓缸，溫控

16、箱以及所有的運(yùn)動(dòng)機(jī)械，模具能力測試將持續(xù)24小時(shí)。如果在這段時(shí)間里，一個(gè)模具零部件失效了，模具供應(yīng)商必須支付一定的費(fèi)用來修理或替代失效的部分。1.5 control system 控制系統(tǒng)all hydraulic and electrical control systems require design approval by plant engineering engineer of yanfeng visteon company.所有液壓和電器控制系統(tǒng)需要延鋒偉世通公司工廠工程部工程師的設(shè)計(jì)認(rèn)可。1.6 preliminary design line-up 初始設(shè)計(jì)認(rèn)可it is the

17、 responsibility of the mold vendor source to make contact with the responsible project engineer after receipt of the letter of intent from purchasing development, yanfeng visteon company. in the mold design phase, constant contact with each other will benefit the check and correctness of the design

18、and establish the improved design for the injection molds.收到延鋒偉世通公司的采購部意見書之后，供應(yīng)商有責(zé)任與責(zé)任項(xiàng)目工程師保持聯(lián)系。在模具設(shè)計(jì)階段，應(yīng)保持經(jīng)常性的互相聯(lián)系，這將有利于設(shè)計(jì)的正確性和及時(shí)的校正，并能有效的改進(jìn)注射模具的設(shè)計(jì)。1.7 mold preliminary design review 模具初始設(shè)計(jì)審核the preliminary design will include the following (see section 2 for further details). and at the same time,

19、 the design must conform to the comment of the responsible project engineer.初始設(shè)計(jì)將包括下列(詳細(xì)情況見第二節(jié))，同時(shí)設(shè)計(jì)必須與責(zé)任項(xiàng)目工程師的意見一致。a. plan views of core and cavity die (inverted) with overall dimension.全尺寸動(dòng)定模平面圖（已反轉(zhuǎn)過來的）b. scaled platen layout，with mold shown in clamped & maximum diagonal position.顯示模具夾緊后的壓板布局及

20、最大對(duì)角線位置c. horizontal and vertical sections of mold with ejection stroke.具有頂出行程的模具水平和垂直截面圖d. horizontal and vertical sections through major moving details.主動(dòng)移動(dòng)零件的水平和垂直截面圖e. maximum and minimum thickness of ejector and cover die steel.頂板和頂板固定板鋼材料的最大和最小厚度f. parting line transitions with interlocks.帶有鎖緊

21、塊的分型線過渡g. manifold and nozzle locations.熱流道集流腔和噴嘴位置h. runner and gate locations.流道和澆口位置i. type of steel to be used on major components.主要零部件的鋼材型號(hào)j. hydraulic, mechanical slides or lifters.液壓機(jī)構(gòu)，機(jī)械滑塊或斜頂the responsible project engineer will schedule a mold review and forward the review result. if requi

22、red by the responsible engineer, the mold design source shall attend the mold review meetings. upon approval of the preliminary design, major steel and components can be ordered and specified mold can be constructed.延鋒偉世通責(zé)任項(xiàng)目工程師組織一次模具審核并提出審核意見。如果延鋒偉世通責(zé)任工程師需要，模具設(shè)計(jì)方應(yīng)出席模具審核會(huì)。初步設(shè)計(jì)認(rèn)可后，可以訂購主要鋼材和零部件并定出模具結(jié)構(gòu)

23、。 the build source will continue with the mold design to completion.制造方將繼續(xù)進(jìn)行到模具設(shè)計(jì)完工。 1.8 final design approval is required before proceeding with mold build 模具制造前需要最終設(shè)計(jì)認(rèn)可a. complete plan view of core 完整的動(dòng)模平面圖b. complete plan view of cavity(inverted) 完整的定模平面圖（已翻轉(zhuǎn)過來的）c. complete horizontal and vertica

24、l sections to show part position 顯示零件位置的完整的水平和垂直截面圖d. water line relationship to cavity 水管和型腔的關(guān)系e. eject pin condition 頂桿的位置f. runners and gates 流道和澆口g. dimensional ejector pins and core pins 標(biāo)有尺寸的頂桿和抽芯桿h. hydraulic cylinders 液壓油缸i. hydraulic lines 液壓油路j. switches and junction boxes 開關(guān)和接線盒k. dimensi

25、oned parting lines 標(biāo)有尺寸的分型線l. detailed drawings of all non-standard details （core, slides, special ejector pins）所有非標(biāo)零件圖（型芯，滑塊，特殊頂桿）m. detailed drawings of manifold and nozzles 熱流道和噴嘴的細(xì)節(jié)圖n. purchased items to show manufacturer and identification number 指明制造商和識(shí)別號(hào)的采購項(xiàng)目o. stock list of all purchased and

26、 manufactured items所有采購和制造項(xiàng)目的采購清單p. electrical plaques for hot manifold and nozzle circuits 熱流道和噴嘴線路的電氣板q. water line schematic drawings for cavity die and core die 動(dòng)定模水管簡圖r. complete set of wiring diagrams for hot runner，ejector core limits，and all connectors 熱流道，頂出型芯限位和所有連接器的完整布線草圖1.9 mold build p

27、rocess report 模具制造進(jìn)展報(bào)告the process of the build phases (s) for the injection mold program is to be charted on the mold progress chart. the build source will establish start dates and completion dates for the various tooling operations on component details and review these dates with yanfeng visteon r

28、esponsible project engineer at the beginning of the build program. the process of the build program is to be updated on the chart on two weekly basis. this chart date will then be used to determine if the build process is sufficient to meet the mold tryout and delivery dates. the schedule supplied b

29、y the vendor should meet the required sample dates. in the phase of mold building, constant contact with each other is necessary to guarantee required dates. during mold building stage, molds vendor shall provide updated status report per two weeks and yfv will hold a project progress coordination m

30、eeting by specified yfv project engineer per two weeks.注塑模計(jì)劃制造階段的進(jìn)程將在模具進(jìn)展表上列出。制作方應(yīng)詳細(xì)列出各加工工序的開始日期和完成日期，并在制造計(jì)劃的開始和延鋒偉世通責(zé)任項(xiàng)目工程師一起審核這些日期。制造計(jì)劃的進(jìn)展將每兩周更新。那時(shí)將使用圖標(biāo)數(shù)據(jù)以決定制造進(jìn)展是否滿足模具試模和運(yùn)輸日期。供應(yīng)商提供的計(jì)劃應(yīng)能滿足要求的樣品的日期。模具制造階段，模具供應(yīng)商應(yīng)每兩周提供最新狀態(tài)的模具制造進(jìn)度表給延鋒偉世通項(xiàng)目工程師，并需要每兩周開一次有延鋒偉世通項(xiàng)目工程師參加的項(xiàng)目進(jìn)度協(xié)調(diào)會(huì)。1.10 details easily worn out

31、易損零部件details easily worn out manufactured by the vendor are to be drawn and dimensioned with tolerances to allow remanufacture as required for mold repair. details easily worn out include core pins, special sleeves, hot manifolds, heated nozzles and any inserts or moving mechanisms subject to excess

32、ive wear.供應(yīng)商制造的易損零部件應(yīng)被畫成圖紙，標(biāo)好公差以便修模時(shí)重新制造，易損零部件包括抽芯桿，專用軸套，熱流道，加熱噴嘴和其他鑲件或易過渡磨損的滑動(dòng)機(jī)構(gòu)。1.11 steel specification 鋼規(guī)格p-20 （din2738）steel will be specified pre-hardened to hrc 30-33 shall be used for cavity and core block. wear surfaces and slide surfaces should utilize the principle of differential hardnes

33、s. bearing surfaces may be constructed using self-lubricant bearing materials.p-20鋼應(yīng)指明預(yù)硬到hrc30-33用于動(dòng)定模板，磨損面和滑塊面將利用不同硬度的原則。軸承面可以指定用自潤滑的軸承材料。certification of steel composition, hardness, and steel quality is required for all molds. a copy of certification is to be supplied to the responsible project e

34、ngineer.所有模具都需要鋼材料的成分、硬度、鋼材質(zhì)量的證明書。證明書的副本應(yīng)提供給責(zé)任項(xiàng)目工程師。2. injection mold design/approval process 注塑模設(shè)計(jì)/批準(zhǔn)過程there shall be two (2) design stages for injection molds: preliminary and final. the design department must submit three (3) sets of paper drawings (3d model) to project engineer for approval by y

35、anfeng visteon company for each stage. 注塑模具有兩個(gè)設(shè)計(jì)階段：初始和最終。模具供應(yīng)商提供三套圖紙（三圍模型）給項(xiàng)目工程師，便于延鋒偉世通對(duì)每個(gè)階段的認(rèn)可，延鋒偉世通必須在三個(gè)工作日內(nèi)完成并得出結(jié)論。2.1 preliminary design 初始設(shè)計(jì)when the preliminary design is approved, the tooling engineer will make an approval based on the obtained details. the preliminary approval form is shown

36、later. in the event that preliminary mold design approval is not given, the mold source must revise the preliminary mold design based on yanfeng visteon comment. the revised design must be resubmitted for review and approval. 初始設(shè)計(jì)認(rèn)可，模具工程師根據(jù)獲得的細(xì)節(jié)進(jìn)行認(rèn)可，后面會(huì)提供初始認(rèn)可表。如果初始設(shè)計(jì)沒有認(rèn)可，模具方必須根據(jù)延鋒偉世通的意見修改初始模具設(shè)計(jì)。修改后的

37、設(shè)計(jì)必須再次提交審核及認(rèn)可。2.1.1 mold clamp design 模具裝夾設(shè)計(jì)the fixing of the platens should conform to the specification of the mold clamp of the injection molding machine designated by yanfeng visteon. yanfeng visteon will provide the related information of the injection molding machine. 模板的固定應(yīng)符合延鋒偉世通指定的注塑機(jī)的模具裝夾的

38、標(biāo)準(zhǔn)，延鋒偉世通將提供注塑機(jī)的相關(guān)信息。2.1.2 quick mold change design 快速換模設(shè)計(jì)for the purpose of quick change mold, the platen dimension should conform to the quick mold change unit of the injection molding machine designated by yanfeng visteon. yanfeng visteon will provide the related information of the injection moldi

39、ng machine.為達(dá)到快速換模的目的，模板尺寸應(yīng)符合延鋒偉世通指定的注塑機(jī)的快速換模單元。延鋒偉世通將提供注塑機(jī)的相關(guān)信息。2.1.3 full automation 完全自動(dòng)化unloading with chuck need to be secured in consideration for all molds when designing molds to achieve full automation.當(dāng)設(shè)計(jì)全自動(dòng)模具時(shí)，所有模具都要考慮帶吸盤的機(jī)械手的安全。2.1.4 safety hoist rings 安全吊環(huán)when design the molds, set the

40、safety hoist rings for the whole set of mold, moving mold, stationary mold and mold blocks over 50kg. the thread and other dimensions must be in metric unit.設(shè)計(jì)模具時(shí)，對(duì)整套模具，動(dòng)模，定模和模板的重量超過50kg的要設(shè)置安全吊環(huán)。螺紋和其他尺寸必須是公制。the type of the safety hoist rings suggested by yanfeng visteon is the same as the schematic

41、. the selected size, the material and process for the ring build and the bearable loading should conform to european safety standard. four adequate hoist rings shall go together with each mold. balanced hoist holes for lifting complete mold and each half shall be set. on the design drawings the spec

42、ification should be shown.延鋒偉世通推薦的安全吊環(huán)標(biāo)準(zhǔn)如草圖所示。選用的尺寸，材料和吊環(huán)制造的工藝以及承受的載荷應(yīng)符合歐洲安全標(biāo)準(zhǔn)，四個(gè)配套吊環(huán)應(yīng)和每付模具放在一起。吊整副模具和各個(gè)分開的半副模具應(yīng)設(shè)置平衡吊環(huán)孔。2.1.5 name plate for mold 模具銘牌there should be plate for instruction, hot runner scheme, cooling scheme, hydraulic scheme, core pull electrical scheme and moving sequence diagram fo

43、r each mold shown as the following schematic, to be put at the operator side while the mold is operating. yanfeng visteon will separately supply the information for the instruction plate.按下列圖表，每付模具都應(yīng)有說明牌，熱流道圖，冷卻水圖，液壓圖，抽芯電氣圖和移動(dòng)順序圖，放在模具操作時(shí)操作者所在的一側(cè)。2.1.6 mold safety strap 模具連接安全板e(cuò)ach mold should have m

44、old safety straps in both operation side and helper side in metric unit. the safety straps shall guarantee to keep two mold halves from open while turning.每付模具的操作側(cè)和輔助操作側(cè)都應(yīng)有公制的安全連接板。安全連接板應(yīng)能保證模具旋轉(zhuǎn)時(shí)上下模的閉合。2.1.7 clamp plate for quick mold change 快速換模的模板for the purpose of quick mold change, the clamp pla

45、te should conform to the related assembled specification. yanfeng visteon will separately supply the schematic.為了達(dá)到快速換模的目的，模板應(yīng)與相關(guān)的裝配標(biāo)準(zhǔn)一致，延鋒偉世通將分別提供圖表。2.1.8 connectors 接頭.connectors (for water, electricity, oil) at the mold sides shall meet yanfeng visteons injection machine standard. the related inf

46、ormation will be given by yanfeng visteon. if these connectors can not be purchased by the vendor, vendor should notice yanfeng visteon 3 months before tryout, yanfeng visteon will take the responsibility to purchase them otherwise. expenditures for these activities will be charged by mold supplier.

47、 the vendor shall install these connectors onto the molds at yanfeng visteon site free for charge.模具側(cè)面的街頭（水管，電器，油管）應(yīng)滿足延鋒偉世通注塑機(jī)的標(biāo)準(zhǔn)，延鋒偉世通將提供相關(guān)的信息。如果模具供應(yīng)商買不到這些管接頭，必須于試模前三個(gè)月通知延鋒偉世通項(xiàng)目責(zé)任工程師，延鋒偉世通應(yīng)負(fù)責(zé)購買，模具供應(yīng)商負(fù)責(zé)相關(guān)的費(fèi)用，模具供應(yīng)商應(yīng)免費(fèi)在延鋒偉世通現(xiàn)場將這些管接頭裝到模具上。2.2 die committee approval form-preliminary 模具認(rèn)可表初步mold number:模

48、具號(hào)：tool source:模具供應(yīng)商：engineer:工程師：approved 認(rèn)可approved with steel size revised to size listed below鋼材改至下面所列鋼材，再認(rèn)可rejected, must resubmitted駁回，須重新認(rèn)可comments備注preliminarily design初步設(shè)計(jì)ecavity steel定模用鋼材core steel動(dòng)模用鋼材ejector plate steel頂板用鋼材ejector cover plate steel頂板固定板用鋼材rail steel size墊塊用鋼材clamp plat

49、e steel壓板用鋼材 yanfeng visteon automotive trim system co., ltd 延鋒偉世通汽車飾件有限公司 project team 項(xiàng)目組date 日期2.3 preliminary mold design review 初始模具設(shè)計(jì)審核engineer 工程師： date 日期：mold number 模具號(hào)： print date 打印日期：vendor 供應(yīng)商： part name 零件名稱：job shop 車間： part number 零件號(hào)：no required不要求的approved 認(rèn)可not shown無顯示reference

50、marked-up drawings參考圖紙上的標(biāo)示comments備注1. p20 steel？p20 鋼材？2. top of mold identified？標(biāo)明模具頂部？3. all slides，cores，lifters shown?顯示所有滑塊，型芯，頂塊？4. sufficient steel for construction of all slides, cores, lifters, etc.?提供足夠鋼材構(gòu)造所有滑塊，型芯，頂塊？5. mold locks adequate?合適的模具鎖緊？6. cavity steel size adequate？合適的定模用鋼材（型號(hào)

51、及尺寸）？7. core steel size adequate?合適的動(dòng)模用鋼材（型號(hào)及尺寸）？8. ejector plate steel size adequate？合適的頂板用鋼材（型號(hào)及尺寸）？9. ejector plate cover steel size adequate？合適的頂板固定板用鋼材（型號(hào)及尺寸）？10. rails steel size adequate？合適的墊塊用鋼材（型號(hào)及尺寸）？11. clamp plate steel size adequate？合適的模板用鋼材（型號(hào)及尺寸）？12. ejector stroke adequate?合適的頂出行程？13

52、. ejector cylinder mounted properly?適當(dāng)安裝的頂出液壓缸？14. scaled platen layout with mold shown？用所示模具按比例在模板上布局？15. shut height adequate？合適的閉模高度？16. does the mold fit all processes specified？模具是否適合于規(guī)定的注塑機(jī)？17. balanced runner system?平衡流道系統(tǒng)？18. proper sized runner system?大小合適的流道系統(tǒng)？19. gating design adequate to

53、 fill part？澆口設(shè)計(jì)對(duì)澆足部件是否合適？20. will part and runner fall free of mold？零件和流道是否從模具中自動(dòng)脫落？2.4 final design 最終設(shè)計(jì)the final design of the injection mold is to consist of a complete layout of the mold fully dimensioned. section views are to clearly define all functional operations and be fully dimensioned. sp

54、rue, runner and part shown in sectional view is to be colored red. details are to be balloon numbered in the plan view or assembly sectional views. details must show type of surface finish. all the manufactured details are to be marked with detail number, type of material and surface treatment requirements. details must be dimensioned completely enough to enable manufacture. commercially purchased details are to be indentified by manufacturer name and identification number. a complete list of all details is to be listed on the detailed s