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1、通往初始面板X-RX-R、X-SX-S、中中位位數(shù)數(shù)圖圖數(shù)數(shù)據據登登入入表表規(guī)范標準值上限值 USL200.000請將數(shù)據登入在白色方格內,若顯紅色則超上差,顯藍色則超下差。生成X-R圖中心限 CL150.000下限值 LSL100.000子子組組編編號號1234567891011121314樣樣品品編編號號實實際際測測量量值值1101.00102.00103.00104.00105.00106.00107.00108.00109.00300.00111.00112.00113.00114.002131.00132.00133.00134.00135.00136.00137.00138.001

2、39.00140.00141.00142.00143.00144.003161.00162.00163.00164.00165.00166.00167.00168.00169.00170.00171.0050.00173.00174.004101.00102.00103.00104.00105.00106.00107.00108.00250.00110.00111.00112.00113.00114.005131.00132.00133.00134.00135.00136.00137.00138.00139.00140.00141.00142.00143.00144.006161.00162.

3、00163.00164.00165.00166.00167.00168.00169.00170.00171.00172.00173.00174.007161.00162.00163.00164.00165.00166.00167.00168.00169.00170.0050.00172.00173.00174.008101.00102.00103.00104.00105.00106.00107.00108.00109.00110.00111.00112.00113.00114.009101.00102.00103.00104.00105.00106.00107.00108.00109.0011

4、0.00111.00112.00113.00114.00生成控制圖數(shù)據清零生成X-S圖生成中位數(shù)圖清除輸入數(shù)據15161718192021222324252627282930115.00116.00117.00118.00119.00120.00121.00122.00123.00124.00125.00126.00127.00128.00129.00130.00145.00146.00147.0040.00149.00150.00151.00152.00153.00154.00155.00156.00157.00158.00159.00160.00175.00176.00177.00178.

5、00179.00180.00181.00182.00183.00184.00185.00186.00187.00188.00189.00190.00115.00116.00117.00118.00119.00120.00121.00122.00123.00124.00125.00126.00127.00128.00129.00130.00145.00146.00147.00148.00149.00150.00151.00152.00153.00154.00155.00156.00157.00158.00159.00160.00300.00176.00177.00178.00179.00180.

6、00181.00182.00183.00184.00185.00186.00187.00188.00189.00190.00175.00176.00177.00178.00179.00180.00181.00182.00183.00184.00185.00186.00187.00188.00189.00190.00115.0050.00117.00118.00119.00120.00121.00122.00123.00124.00125.00126.00127.00128.00129.00130.00115.00116.00117.00300.00119.00120.00121.00122.0

7、0123.00124.00125.00126.00127.00128.00129.00130.00X-RX-R、X-SX-S、中中位位數(shù)數(shù)圖圖數(shù)數(shù)據據登登入入表表通往初始面板單單值值和和移移動動全全距距X-MRX-MR圖圖數(shù)數(shù)據據登登入入表表規(guī)規(guī)范范標標準準值值生成控制圖上上限限值值 USLUSL200請將數(shù)據登入在白色方格內,若顯紅色則超上差,顯藍色則超下差。生成X-MR圖(批次在50以內)中中心心限限 CLCL150下下限限值值 LSLLSL100批批次次號號12345678910111213樣樣本本測測量量值值112.00151.00312.00321.00123.0012.0012.0

8、0321.00123.00155.00131.00412.00121.00批批次次號號26272829303132333435363738樣樣本本測測量量值值112.00151.00312.00321.00112.00151.00312.00321.00123.0012.00412.00132.00111.00批批次次號號51525354555657585960616263樣樣本本測測量量值值112.00151.00312.00321.00123.0012.00144.00412.00132.00111.00121.00114.00161.00批批次次號號7677787980818283848

9、5868788樣樣本本測測量量值值112.00151.00312.00321.00123.0012.00112.00151.00312.00321.00123.0012.00121.00數(shù)據清零生成X-MR圖(批次大于50)清除輸入數(shù)據141516171819202122232425144.00412.00132.00111.00121.00114.00161.00166.00162.00162.00123.00123.00394041424344454647484950121.00114.00161.00166.00162.00112.00151.00312.00321.00123.0012

10、.0012.00646566676869707172737475166.00162.00162.00123.00123.00112.00151.00312.00321.00123.0012.0021.008990919293949596979899100144.00412.00132.00111.00121.00114.00161.00166.00162.00162.00123.00123.00單單值值和和移移動動全全距距X-MRX-MR圖圖數(shù)數(shù)據據登登入入表表生成控制圖通往初始面板P P圖圖、U U圖圖數(shù)數(shù)據據登登入入表表生成控制圖生成P圖(子組數(shù)在50以內)生成U圖(子組數(shù)在50以內)請將

11、數(shù)據登入在白色方格內生成P圖(子組數(shù)大于50)生成U圖(子組數(shù)大于50)子子組組編編號號123456789101112子子組組容容量量5060708090100901023123223不不良良品品數(shù)數(shù)量量/ /缺缺陷陷數(shù)數(shù)量量123251112244子子組組編編號號262728293031323334353637子子組組容容量量435424435452263442121135不不良良品品數(shù)數(shù)量量/ /缺缺陷陷數(shù)數(shù)量量341242124125子子組組編編號號515253545556575859606162子子組組容容量量354667658976655262362662不不良良品品數(shù)數(shù)量量/ /缺

12、缺陷陷數(shù)數(shù)量量322332171312子子組組編編號號767778798081828384858687子子組組容容量量242312325443235235235345不不良良品品數(shù)數(shù)量量/ /缺缺陷陷數(shù)數(shù)量量332317223441數(shù)據清零清除輸入數(shù)據131415161718192021222324254354232423432343123243123221212341214123839404142434445464748495034541211324433544433222839311572155232263646566676869707172737475345332245322342423

13、432234531223342113155888990919293949596979899100646434643454446645646390903721323212755P P圖圖、U U圖圖數(shù)數(shù)據據登登入入表表生成U圖(子組數(shù)在50以內)生成U圖(子組數(shù)大于50)通往初始面板nPnP圖圖、C C圖圖數(shù)數(shù)據據登登入入表表生成控制圖生成nP圖(子組數(shù)在50以內)固固定定子子組組容容量量150請將數(shù)據登入在白色方格內生成nP圖(子組數(shù)大于50)子子組組編編號號123456789101112不不良良品品數(shù)數(shù)量量/ /缺缺陷陷數(shù)數(shù)量量121520122215141717172012子子組組編編號號

14、262728293031323334353637不不良良品品數(shù)數(shù)量量/ /缺缺陷陷數(shù)數(shù)量量111213142118202123151110子子組組編編號號515253545556575859606162不不良良品品數(shù)數(shù)量量/ /缺缺陷陷數(shù)數(shù)量量1341213212123422321子子組組編編號號767778798081828384858687不不良良品品數(shù)數(shù)量量/ /缺缺陷陷數(shù)數(shù)量量456862356364生成C圖(子組數(shù)在50以內)數(shù)據清零清除輸入數(shù)據生成C圖(子組數(shù)大于50)131415161718192021222324252215201222151414131312121138394

15、0414243444546474849502441516118296712115636465666768697071727374751112112976867238889909192939495969798991002346235324634nPnP圖圖、C C圖圖數(shù)數(shù)據據登登入入表表生成控制圖返回X-RX-R、X-SX-S、中中位位數(shù)數(shù)圖圖數(shù)數(shù)據據運運算算表表子組內計算批次號1234567891011121314X1149.0001158.0001167.0001176.0001185.0001194.0001203.0001212.0001362.0001420.0001118.00011

16、26.0001257.0001266.000X127.667128.667129.667130.667131.667132.667133.667134.667151.333157.778124.222125.111139.667140.667X131.000132.000133.000134.000135.000136.000137.000138.000139.000140.000111.000112.000143.000144.000R60.00060.00060.00060.00060.00060.00060.00060.000141.000190.000121.000122.00060.

17、00060.000S27.83927.83927.83927.83927.83927.83927.83927.83945.21159.32537.32937.57827.83927.839X2152889.00155196.00157521.00159864.00162225.00164604.00167001.00169416.00222468.00252200.00150028.00152172.00181761.00184284.00總樣本合計X-RX和R的中位數(shù)圖子組容量 n9.0000R=84.167R=84.167總組數(shù) Count30.0000R=2525.000R=2525.0

18、00總樣本數(shù) N270.0000上限值 UCL (X)171.349上限值 UCL (X)178.177平均值 X142.9852中心限 CL (X)142.985中心限 CL (X)143.500最大值 Max X300.0000下限值 LCL (X)114.621下限值 LCL (X)108.823最小值 Min X40.0000上限值 UCL (R)152.847上限值 UCL (R)152.847平均中位數(shù) Mid X143.5000中心限 CL (R)84.167中心限 CL (R)84.167規(guī)范上限 USL200.0000下限值 LCL (R)15.487下限值 LCL (R)1

19、5.487中心限 CL150.0000預估不良率(PPM)86771.407預估不良率(PPM)85484.310規(guī)范下限 LSL100.0000 Std.Dev.=34.603 Std.Dev.=34.603偏度 Skewness0.8966Sigma=28.339Sigma=28.339峰度 Kurtosis3.7034Pp=0.482Pp=0.482X38606.0000Ppk=0.414Ppk=0.419X25842180.0000Ca=14.03%Ca=13.00%Cp=0.588Cp=0.588CPU=0.671CPU=0.665運算符號=CPL=0.506CPL=0.512Cpk

20、=0.506Cpk=0.512Grade=EGrade=E平方矩陣批次號1234567891011121314 樣品測量值的平方110201.0010404.0010609.0010816.0011025.0011236.0011449.0011664.0011881.0090000.0012321.0012544.0012769.0012996.00217161.0017424.0017689.0017956.0018225.0018496.0018769.0019044.0019321.0019600.0019881.0020164.0020449.0020736.00325921.002

21、6244.0026569.0026896.0027225.0027556.0027889.0028224.0028561.0028900.0029241.002500.0029929.0030276.00410201.0010404.0010609.0010816.0011025.0011236.0011449.0011664.0062500.0012100.0012321.0012544.0012769.0012996.00517161.0017424.0017689.0017956.0018225.0018496.0018769.0019044.0019321.0019600.001988

22、1.0020164.0020449.0020736.00625921.0026244.0026569.0026896.0027225.0027556.0027889.0028224.0028561.0028900.0029241.0029584.0029929.0030276.00725921.0026244.0026569.0026896.0027225.0027556.0027889.0028224.0028561.0028900.002500.0029584.0029929.0030276.00810201.0010404.0010609.0010816.0011025.0011236.

23、0011449.0011664.0011881.0012100.0012321.0012544.0012769.0012996.00910201.0010404.0010609.0010816.0011025.0011236.0011449.0011664.0011881.0012100.0012321.0012544.0012769.0012996.00X-RMinMax柱狀圖坐標組界頻率左邊計算組界起點-55.387341.3581-69.5570=-56.3320613542837LCL/UCL (X)114.621171.3493-43.1070=-43.1072203516649LS

24、L/USL100.000200.0004-29.8820=-29.88237934904617Sigma-55.387341.3585-16.6580=-16.65753834642736-3.4330=-3.43269734380854X-R79.7920=9.79214365881024Delta13.225823.0170=23.016984661429乘數(shù)系數(shù)3570.707936.2420=36.2418256640478畫線長度標記55.2631049.4671=49.46666666666661162.6923=62.69150766928541275.9160=75.91634

25、867190411389.1410=89.141189674522914102.3668=102.36603067714215115.59150=115.5908716797616128.81650=128.81571268237917142.04132=142.04055368499818155.26525=155.26539468761719168.49034=168.49023569023620181.71536=181.71507669285421194.94027=194.93991769547322208.1650=208.16475869809223221.3900=221.38

26、959970071124234.6140=234.61444070332925247.8390=247.83928170594826261.0641=261.06412270856727274.2890=274.28896371118628287.5140=287.51380471380529300.7393=300.73864571642330313.9630=313.96348671904231327.1880=327.188327721661越界0 樣品測量值的平方中位數(shù)MinMax柱狀圖坐標組界頻率左邊計算組界起點-54.873341.8731-69.0420=-55.81724653

27、94688LCL/UCL (X)108.823178.1773-42.5920=-42.59240553685LSL/USL100.000200.0004-29.3680=-29.36756453423127Sigma-54.873341.8735-16.1430=-16.14272353161246-2.9180=-2.91788252899365中位數(shù)710.3070=10.3069584736251Delta13.225823.5320=23.5317994762439乘數(shù)系數(shù)3570.707936.7570=36.7566404788627畫線長度標記58.3001049.9811=4

28、9.98148148148151163.2063=63.20632248410031276.4310=76.4311634867191389.6560=89.656004489337814102.8818=102.88084549195715116.10653=116.10568649457516129.33151=129.33052749719417142.55528=142.55536849981318155.78025=155.78020950243219169.00537=169.00505050505120182.23036=182.22989150766921195.45524=1

29、95.45473251028822208.6800=208.67957351290723221.9040=221.90441451552624235.1290=235.12925551814425248.3540=248.35409652076326261.5791=261.57893752338227274.8040=274.80377852600128288.0290=288.0286195286229301.2533=301.25346053123830314.4780=314.47830153385731327.7030=327.703142536476越界0X-SMinMax柱狀圖坐

30、標組界頻率左邊計算組界起點-95.627381.5971-112.6710=-96.7631014329451LCL/UCL (X)138.624147.3473-80.8560=-80.8556321786616LSL/USL100.000200.0004-64.9480=-64.94816292437817Sigma-95.627381.5975-49.0410=-49.04069367009456-33.1330=-33.133224415811X-S7-17.2260=-17.2257551615275Delta15.9078-1.3180=-1.31828590724399乘數(shù)系數(shù)4

31、295.017914.5890=14.5891833470395畫線長度標記63.8001030.4970=30.4966526013231146.4041=46.40412185560661262.3123=62.31159110989011378.2190=78.21906036417361494.1270=94.126529618457115110.03438=110.03399887274116125.94158=125.94146812702417141.84942=141.84893738130818157.75631=157.75640663559119173.66443=173

32、.66387588987520189.57147=189.57134514415821205.4793=205.47881439844222221.3860=221.38628365272523237.2940=237.29375290700924253.2011=253.20122216129225269.1090=269.10869141557626285.0160=285.01616066985927300.9243=300.92362992414328316.8310=316.83109917842629332.7390=332.7385684327130348.6460=348.64

33、603768699331364.5540=364.553506941277越界0151617181920212223242526272829301400.0001218.0001293.0001376.0001311.0001320.0001329.0001338.0001347.0001356.0001365.0001374.0001383.0001392.0001401.0001410.000155.556135.333143.667152.889145.667146.667147.667148.667149.667150.667151.667152.667153.667154.66715

34、5.667156.667145.000146.000147.000148.000149.000150.000151.000152.000153.000154.000155.000156.000157.000158.000159.000160.000185.000126.00060.000260.00060.00060.00060.00060.00060.00060.00060.00060.00060.00060.00060.00060.00059.60541.21927.83970.66927.83927.83927.83927.83927.83927.83927.83927.83927.83

35、927.83927.83927.839246200.00178428.00191961.00250328.00197169.00199800.00202449.00205116.00207801.00210504.00213225.00215964.00218721.00221496.00224289.00227100.00X-SS=33.041S=991.228上限值 UCL (X)147.347中心限 CL (X)142.985下限值 LCL (X)138.624上限值 UCL (S)58.185中心限 CL (S)33.041下限值 LCL (S)7.897預估不良率(PPM)15085

36、2.040 Std.Dev.=34.603Sigma=34.087Pp=0.482Ppk=0.414Ca=14.03%Cp=0.489CPU=0.558CPL=0.420Cpk=0.420Grade=E1516171819202122232425262728293013225.0013456.0013689.0013924.0014161.0014400.0014641.0014884.0015129.0015376.0015625.0015876.0016129.0016384.0016641.0016900.0021025.0021316.0021609.001600.0022201.00

37、22500.0022801.0023104.0023409.0023716.0024025.0024336.0024649.0024964.0025281.0025600.0030625.0030976.0031329.0031684.0032041.0032400.0032761.0033124.0033489.0033856.0034225.0034596.0034969.0035344.0035721.0036100.0013225.0013456.0013689.0013924.0014161.0014400.0014641.0014884.0015129.0015376.001562

38、5.0015876.0016129.0016384.0016641.0016900.0021025.0021316.0021609.0021904.0022201.0022500.0022801.0023104.0023409.0023716.0024025.0024336.0024649.0024964.0025281.0025600.0090000.0030976.0031329.0031684.0032041.0032400.0032761.0033124.0033489.0033856.0034225.0034596.0034969.0035344.0035721.0036100.00

39、30625.0030976.0031329.0031684.0032041.0032400.0032761.0033124.0033489.0033856.0034225.0034596.0034969.0035344.0035721.0036100.0013225.002500.0013689.0013924.0014161.0014400.0014641.0014884.0015129.0015376.0015625.0015876.0016129.0016384.0016641.0016900.0013225.0013456.0013689.0090000.0014161.0014400

40、.0014641.0014884.0015129.0015376.0015625.0015876.0016129.0016384.0016641.0016900.00X-RX-R、X-SX-S、中中位位數(shù)數(shù)圖圖數(shù)數(shù)據據運運算算表表84.1672525.000178.177143.500108.823152.84784.16715.48785484.31034.60328.3390.4820.41913.00%0.5880.6650.5120.512E右邊正態(tài)線坐標 XNormal標記線坐標n*Sigma Length1-69.5570.0001-27.0480.000=-69.55690235

41、690242-66.9120.0002-27.04838.684=-56.33206135428373-64.2670.0003-27.0480.000=-43.10722035166494-61.6220.00041.2900.000=-29.88237934904615-58.9770.00051.29038.684=-16.65753834642736-56.3320.00061.2900.000=-3.432697343808547-53.6870.000729.6290.000=9.792143658810248-51.0420.000829.62938.684=23.0169846

42、614299-48.3970.000929.6290.000=36.241825664047810-45.7520.0001057.9680.000=49.466666666666611-43.1070.0001157.96838.684=62.691507669285412-40.4620.0001257.9680.000=75.916348671904113-37.8170.0001386.3070.000=89.141189674522914-35.1720.0001486.30738.684=102.36603067714215-32.5270.0001586.3070.000=115

43、.5908716797616-29.8820.00016114.6460.000=128.81571268237917-27.2370.00017114.64638.684=142.04055368499818-24.5920.00018114.6460.000=155.26539468761719-21.9470.00019142.9850.000=168.49023569023620-19.3030.00020142.98560.789X=181.71507669285421-16.6580.00021142.9850.000=194.93991769547322-14.0130.0002

44、2171.3240.000=208.16475869809223-11.3680.00023171.32438.684=221.38959970071124-8.7230.00024171.3240.000=234.61444070332925-6.0780.00025199.6630.000=247.83928170594826-3.4330.00026199.66338.684=261.06412270856727-0.7880.00027199.6630.000=274.288963711186281.8570.00028228.0020.000=287.513804713805294.

45、5020.00029228.00238.684=300.738645716423307.1470.00130228.0020.000=313.963486719042319.7920.00131256.3410.0003212.4370.00132256.34138.6843315.0820.00233256.3410.0003417.7270.00334284.6800.0003520.3720.00435284.68038.6843623.0170.00636284.6800.0003725.6620.01037313.0190.0003828.3070.01438313.01938.68

46、43930.9520.02039313.0190.0004033.5970.02940200.0000.0004136.2420.04241200.00055.263USL4238.8870.05942200.0000.0004341.5320.08343100.0000.0004444.1770.11544100.00055.263LSL4546.8220.15945100.0000.0004649.4670.2174752.1120.2944854.7570.3954957.4020.5265060.0470.6945162.6920.9085265.3361.1785367.9811.5

47、145470.6261.9305573.2712.4395675.9163.0555778.5613.7945881.2064.6705983.8515.6996086.4966.8946189.1418.2686291.7869.8296394.43111.5846497.07613.5336599.72115.67466102.36617.99567105.01120.48268107.65623.11069110.30125.84970112.94628.66171115.59131.50472118.23634.32973120.88137.08274123.52639.7097512

48、6.17142.15476128.81644.36077131.46146.27778134.10647.85979136.75149.06580139.39649.86581142.04150.23982144.68650.17683147.33049.67984149.97548.76185152.62047.44486155.26545.76287157.91043.75788160.55541.47789163.20038.97590165.84536.30691168.49033.52792171.13530.69293173.78027.85294176.42525.0579517

49、9.07022.34696181.71519.75697184.36017.31498187.00515.04399189.65012.956100192.29511.062101194.9409.363102197.5857.856103200.2306.535104202.8755.388105205.5204.405106208.1653.569107210.8102.867108213.4552.283109216.1001.802110218.7451.411111221.3901.094112224.0350.842113226.6800.642114229.3250.485115

50、231.9690.363116234.6140.270117237.2590.199118239.9040.145119242.5490.105120245.1940.075121247.8390.054122250.4840.038123253.1290.026124255.7740.018125258.4190.013126261.0640.009127263.7090.006128266.3540.004129268.9990.003130271.6440.002131274.2890.001132276.9340.001133279.5790.000134282.2240.000135

51、284.8690.000136287.5140.000137290.1590.000138292.8040.000139295.4490.000140298.0940.000141300.7390.000142303.3840.000143306.0290.000144308.6740.000145311.3190.000146313.9630.000147316.6080.000148319.2530.000149321.8980.000150324.5430.000151327.1880.000右邊正態(tài)線坐標 XNormal標記線坐標n*Sigma Length1-69.0420.0001

52、-26.5340.000=-69.04208754208762-66.3970.0002-26.53440.810=-55.81724653946883-63.7520.0003-26.5340.000=-42.592405536854-61.1070.00041.8050.000=-29.36756453423125-58.4620.00051.80540.810=-16.14272353161246-55.8170.00061.8050.000=-2.917882528993657-53.1720.000730.1440.000=10.30695847362518-50.5270.0008

53、30.14440.810=23.53179947624399-47.8820.000930.1440.000=36.756640478862710-45.2370.0001058.4830.000=49.981481481481511-42.5920.0001158.48340.810=63.206322484100312-39.9470.0001258.4830.000=76.43116348671913-37.3020.0001386.8220.000=89.656004489337814-34.6580.0001486.82240.810=102.88084549195715-32.01

54、30.0001586.8220.000=116.10568649457516-29.3680.00016115.1610.000=129.33052749719417-26.7230.00017115.16140.810=142.55536849981318-24.0780.00018115.1610.000=155.78020950243219-21.4330.00019143.5000.000=169.00505050505120-18.7880.00020143.50064.130X=182.22989150766921-16.1430.00021143.5000.000=195.454

55、73251028822-13.4980.00022171.8390.000=208.67957351290723-10.8530.00023171.83940.810=221.90441451552624-8.2080.00024171.8390.000=235.12925551814425-5.5630.00025200.1780.000=248.35409652076326-2.9180.00026200.17840.810=261.57893752338227-0.2730.00027200.1780.000=274.803778526001282.3720.00028228.5170.

56、000=288.02861952862295.0170.00029228.51740.810=301.253460531238307.6620.00130228.5170.000=314.4783015338573110.3070.00131256.8560.0003212.9520.00132256.85640.8103315.5970.00233256.8560.0003418.2420.00334285.1950.0003520.8870.00435285.19540.8103623.5320.00636285.1950.0003726.1770.01037313.5340.000382

57、8.8220.01438313.53440.8103931.4670.02039313.5340.0004034.1120.02940200.0000.0004136.7570.04241200.00058.300USL4239.4020.05942200.0000.0004342.0470.08343100.0000.0004444.6920.11544100.00058.300LSL4547.3370.15945100.0000.0004649.9810.2174752.6260.2944855.2710.3954957.9160.5265060.5610.6945163.2060.908

58、5265.8511.1785368.4961.5145471.1411.9305573.7862.4395676.4313.0555779.0763.7945881.7214.6705984.3665.6996087.0116.8946189.6568.2686292.3019.8296394.94611.5846497.59113.53365100.23615.67466102.88117.99567105.52620.48268108.17123.11069110.81625.84970113.46128.66171116.10631.50472118.75134.32973121.396

59、37.08274124.04139.70975126.68642.15476129.33144.36077131.97546.27778134.62047.85979137.26549.06580139.91049.86581142.55550.23982145.20050.17683147.84549.67984150.49048.76185153.13547.44486155.78045.76287158.42543.75788161.07041.47789163.71538.97590166.36036.30691169.00533.52792171.65030.69293174.295

60、27.85294176.94025.05795179.58522.34696182.23019.75697184.87517.31498187.52015.04399190.16512.956100192.81011.062101195.4559.363102198.1007.856103200.7456.535104203.3905.388105206.0354.405106208.6803.569107211.3252.867108213.9702.283109216.6141.802110219.2591.411111221.9041.094112224.5490.842113227.1

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