分層過程審核(LPA)檢查表

"分層過程審核（LPA）檢查表

Layeredprocessaudit",,,,,,,,,,,,,,,,,

審核人Audit/審核日期date：班次Class：工序process：,,,,,,,,,,,,,,,,,

"過程

process",NO,項目Items,"每班/次

Pershift/time",,,"每周/次

weekly/time",,,"每月/次

Monthly/time",,,"每季度/次

Perquarter/time","反應(yīng)計劃

Responseaction","問題描述

Problemdescription","糾正措施

Correctiveaction","責(zé)任人

Responsible","完成日期

Completiondate"

,,,"組裝

Assembly","質(zhì)量

Quality","物流

Logistic","組裝

Assembly","質(zhì)量

Quality","物流

Logistic","組裝

Assembly","質(zhì)量

Quality","物流

Logistic","總經(jīng)理

generalmanager",,,,,

"進料

Incomingmaterial",1,"進料外箱標(biāo)簽上是否加蓋IQCPASS章

WhetherthecartonlabelaffixedwithIQCPASSchapter",,,,,,,,,,,"通知質(zhì)量主管加蓋IQCPASS章

informthequalitysupervisortoaffixtheIQCPASSchapter",,,,

,2,"進料不合格品是否黏貼黃色待處理標(biāo)簽，開列《封存入庫單》

whetherIncomingnonconformingisPastethewaitingdecisionlabel，issue《LockedStockInlist》",,,,,,,,,,,"通知質(zhì)量主管黏貼黃色待處理標(biāo)簽

informthequalitysupervisortoposttheyellowlabelonnonconformingproduct",,,,

,3,"進料是否依檢驗標(biāo)準(zhǔn)進行檢驗并填寫進料檢驗報告

Whetherconducteinspectionandwritereportaccordingstandardsforinspectionwhenmaterialsincoming",,,,,,,,,,,"通知品管主管提出糾正措施及對策報告

informthequalitysupervisrtoissuecorrective&preventiveactionreport",,,,

,4,"檢驗不合格時是否開列：來料投訴書

Whetherwrite:MaterialIncomingComplaintReportinspectionisunqualified",,,,,,,,,,,"通知物流及質(zhì)量主管，開列來料投訴書

informthelogistics&qualitysupervisortoissuematerialincomingcomplaintreport",,,,

"組裝過程

Assemblyprocess",1,"設(shè)備壓力是否符合規(guī)定要求

WhetherequipmentPressuremeetsthespecifiedrequirements",,,,,,,,,,,"反饋現(xiàn)場主管調(diào)整設(shè)備壓力

feedbacktositesupervisorandrequestthemtoadjusttheequipmentpressure",,,,

,2,"設(shè)備是否定期點檢及保養(yǎng)

whetherequipmentarecheckedandmaintenancedregularly",,,,,,,,,,,"反饋現(xiàn)場主管進行設(shè)備點檢及保養(yǎng)

feedbacktositesupervisorforequipmentcheckandmaintenance",,,,

,3,"批量生產(chǎn)前是否進行首件制作

Whetherconductfirstarticleinspectionbeforemassproduction",,,,,,,,,,,"通知現(xiàn)場主管進行首件制作

informsitesupervisortoconductthefirstarticle",,,,

,4,"生產(chǎn)過程中是否記錄，重要過程事件如：換料、更換工裝夾具、修理機器

Whetherimportantprocessduringproductionisrecorded,E.g.Changethematerial、

Changetheworkfixture、Repairmachine",,,,,,,,,,,"反饋現(xiàn)場主管，重新填寫生產(chǎn)記錄

feedbacktositesupervisortofillouttheproductionrecord",,,,

,5,"防錯裝置正常工作

Mistakeproofingdevices（workproperly",,,,,,,,,,,"反饋現(xiàn)場主管進行防錯裝置的再確認

feedbacktositesupervisorandrequestthemtoreconfirmthemistakeproofingdevices",,,,

,6,"不合格品是否隔離至紅色可疑品箱內(nèi)

NOKisolationsuspectedredbox",,,,,,,,,,,"通知現(xiàn)場主管，標(biāo)識，隔離不良品

informthesitesupervisortoidentifiy&segregateonNGmaterial",,,,

,7,"操作設(shè)備及周圍環(huán)境是否清潔整理

Whethertheequipmentandthesurroundingenvironmentisclean",,,,,,,,,,,"通知現(xiàn)場主管，進行設(shè)備及工作環(huán)境整理

informthesitesupervisortoclearupequipmentandworkingenvironment",,,,

,8,"作業(yè)指導(dǎo)書是否受控,操作人員是否參照作業(yè)指導(dǎo)書操

WorkinstructionsisinControl，

Whetheroperationisconductedaccordingtotheworkinstructions",,,,,,,,,,,"通知現(xiàn)場主管要求操作人員參照作業(yè)指導(dǎo)書操作

informthesitesupervisortorequestoperationpersonneltooperationaccordingtoworkinginstruction",,,,

,9,"返工時有無返工作業(yè)指導(dǎo)書，并將返工信息記錄于：返工作業(yè)記錄內(nèi)

whetherhavereworkworkinstructorwhenrework，andwhetherreworkinformationisrecordedinreworkrecords",,,,,,,,,,,"通知現(xiàn)場及物流主管，填寫返工作業(yè)記錄

informthesiteandlogisticssupervisortofillinthereworkingrecords",,,,

,10,"現(xiàn)場操作人員是否滿足相關(guān)技能要求，矩陣圖是否定期更新

whetherOn-siteoperatormeettherequirementsofrelevantskills，andmatrixgraphisupdatedregularly",,,,,,,,,,,"反饋現(xiàn)場主管對操作人員進行培訓(xùn)并更新矩陣圖

feedbacktositesupervisorandrequestthemtotrainingtheoperatorsandupdatethematrixinfigure",,,,

,11,"壓力表、工裝夾具、檢具是否完好且在有效期內(nèi)

Whetherpressuregage、workfixture、Detectiontoolsareingoodconditionandintheperiodofvalidity",,,,,,,,,,,"反饋現(xiàn)場主管標(biāo)識隔離不良品并安排量檢具校驗

feedbacktositesupervisortoidentifiy&segregateonNGmaterialandarrangestafftocalibrationGage/fixture",,,,

,12,"半成品是否粘貼：組裝部生產(chǎn)標(biāo)簽，標(biāo)簽完整注明：產(chǎn)品名稱，客戶編號，生產(chǎn)批次，數(shù)量是否有產(chǎn)品檢驗狀態(tài)標(biāo)示

Whetherthesemi-finishedproductsisattachedwithproductiontabofassemblydepartmentandtagnote：

Productname,customernumber,productionbatch,quantity,whetherthereisastateofproductinspection",,,,,,,,,,,"通知現(xiàn)場主管黏貼半成品標(biāo)簽

informthesitesupervisortopost

Semi-finishedproductlabel",,,,

"過程檢驗

Processinspection",1,"批量生產(chǎn)前是否進行首件確認并將首件懸掛于生產(chǎn)機臺上

Whetherconductfirstarticleinspectionbeforemassproductionandinitialworkpieceishangedonproductionmachines",,,,,,,,,,,"通知質(zhì)量主管將首件懸掛于生產(chǎn)機臺上

informthequalitysupervisortohangtheFAIonproductionmachines",,,,

,2,"是否依檢驗標(biāo)準(zhǔn)進行IPQC/FQC/OQC檢驗，并記錄檢驗結(jié)果

WhetherIPQC/FQC/OQCinspectionisconductedaccordingtotheinspectionstandards，andRecordinspectionresults",,,,,,,,,,,"通知質(zhì)量主管重新進行檢驗

informthequalitysupervisortorecheck",,,,

,3,"檢驗不合格時是否開列：品質(zhì)異常聯(lián)絡(luò)書，要求生產(chǎn)單位進行改善

whetherwriteDiscrepancyFoundNoticeandrequireproductionunitsToimprovewhenProcessinspectionisunqualified",,,,,,,,,,,"通知質(zhì)量主管開列品質(zhì)異常聯(lián)絡(luò)書

informthequalitysupervisortoissuequalitydiscrepancyfoundnotice",,,,

,4,"檢驗人員是否滿足相關(guān)技能要求

whetherInspectionpersonnelmeettherequirementsofrelevantskills",,,,,,,,,,,"通知質(zhì)量主管對檢驗人員進行技能培訓(xùn)

informthequalitysupervisortotrainingtheinspectorskills",,,,

,5,"測量裝置是否完好且在有效期內(nèi)

whetherMeasuringdevicesisingoodconditionandintheperiodofvalidity",,,,,,,,,,,"通知質(zhì)量主管標(biāo)識，隔離可疑品并安排儀器校驗

feedbacktositesupervisortoidentifiy&segregateonNGmaterialandarrangestafftocalibrationequipment",,,,

"物流

Logistics",1,"產(chǎn)品的儲存、包裝、堆放等是否依標(biāo)準(zhǔn)作業(yè)

WhetherProductstorage,packaging,stackisinaccordancewiththeoperationstandards",,,,,,,,,,,"通知物流主管重新進行包裝/儲存

informlogisticssupervisortorepackageandstorage",,,,

,2,"倉庫是否進行先進先出管理

WhetherthewarehouseFIFOmanagement",,,,,,,,,,,"通知物流主管進行先進先出管理

informlogisticssupervisortoFIFOmanagement",,,,

,3,"物料員是否依據(jù)：物料包裝規(guī)范進行內(nèi)部包裝轉(zhuǎn)換并黏貼來料標(biāo)簽（不可將不同批次物料放置于同一周轉(zhuǎn)箱內(nèi)）

whetherMaterialmemberconductInternalpackagingtransformationaccordingtoMaterialpackagingstandardandpastemateriallabel（Donotplacethedifferentbatchesofmaterialinthesameturnoverbox）",,,,,,,,,,,"通知物流主管重新進行包裝轉(zhuǎn)換

informlogisticssupervisortorepackageandtransformation",,,,

,4,"不合格品是否黏貼黃色待處理標(biāo)簽并進行封存處置

WhetherNOKPastethe“waitingdecisionlabel”andSealeddisposal",,,,,,,,,,,"通知物流主管對不合格品進行封存處置

informlogisticssupervisortostoragethNG

material",,,,

,5,"倉庫帳/物是否一致

Whetherthewarehouseaccount/entityisfit",,,,,,,,,,,"通知物流主管進行庫存確認

informlogisticssupervisortoconfirmtheinventory",,,,

"顧客投訴

Customercomplaints",1,"顧客抱怨，投訴，退貨等是否進行原因分析并采取糾正預(yù)防措施（8D報告）

WhetherthereasonsofCustomercomplaints，complaint，salesreturnareanalysisedandcorrectiveandpreventivemeasuresistaken",,,,,,,,,,,"通知質(zhì)量主管進行顧客抱怨糾正預(yù)防

informthequalitysupervisortotakeactionofcustomerscomplain",,,,

"對上次審核問題的跟蹤

Trackofthelastauditproblems",1,"上次審核不符合項是否有效關(guān)閉

Whethernonconformitiesinlastauditiseffectivelyclosed",,,,,,,,,,,"通知責(zé)任部門主管進行不符合項關(guān)閉

informthedivisionalresponsibilitysupervisortoclosenonconformity",,,,

,2,"上次審核問題有無重復(fù)發(fā)生

Whetherproblemslastauditrecurred",,,,,,,,,,,"通知責(zé)任部門主管進行不符合項關(guān)閉

informthedivisionalresponsibilitysupervisortoclosenonconformity",,,,

"品質(zhì)跟蹤

Qualitytracking",1,"重要品質(zhì)異常

Importantqualityabnormal",,,,,,,,,,,"通知品管主管提出糾正措施及對策報告

informthequalitysupervisortoissuethecorrective&preventivecctionreport",,,,

"“√”代表正常，“×”代表異常。依“分層過程審核（LPA）檢查表”中的問題描述請各相關(guān)主管提出相應(yīng)的糾正措施。

“√”onbehalfofthenormal，“×”O(jiān)nbehalfoftheabnormal。

accordingtoLayeredprocessauditTheproblemsinthedescriptionpleaserelevantcompetentcorrespondingcorrectivemeasuresareputforward.",,,,,,,,,,,,,,,,,

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